Patent classifications
B21D24/00
PRESS-FORMED PRODUCT, AND PRODUCTION METHOD AND PRODUCTION EQUIPMENT LINE FOR PRODUCING THE PRESS-FORMED PRODUCT
A method for producing a press-formed product that includes a pair of flat sections and a bend section that connects the flat sections, in which a bending radius of the bend section is R.sub.2 and an interior angle formed by the pair of flat sections is θ.sub.2, includes the steps bellow. In the first forming step, an intermediate formed product including a bend section in which a bending radius is R.sub.1 and an interior angle is θ.sub.1 is formed. In the second forming step, a portion of a bend section of the intermediate formed product is formed into the bend section of the press-formed product. R.sub.1, θ.sub.1, R.sub.2 and θ.sub.2 satisfy the conditions of Formulae (1) to (3) below:
1.05<A.sub.1/A.sub.2 (1);
1.0<R.sub.1/R.sub.2 (2);
A.sub.1/A.sub.2<6.0/(R.sub.1/R.sub.2) (3), where, A.sub.1, A.sub.2 represents the supplementary angle of the interior angle θ.sub.1, θ.sub.2, respectively.
Press formed product, automobile structural member with the press formed product, and method for producing press formed product
Disclosed is a press formed product which is formed from a single steel sheet. The press formed product includes two vertical wall portions, a top plate portion which connects two vertical wall portions with each other, and a projecting portion which projects from at least one boundary portion of two boundary portions each of which connects the vertical wall portion and the top plate portion with each other. In the projecting portion, a steel sheet extending from the vertical wall portion and a steel sheet extending from the top plate portion project from the boundary portion so as to overlap at an overlapping portion located at least at a distal end of the projecting portion. The projecting portion is present at least at a portion of the press formed product in a longitudinal direction. An angle formed between the top plate portion and the overlapping portion is larger than 180°.
Cooling method for workpiece
A cooling method for a workpiece includes placing entirety of the workpiece in an inner space of a recess provided on a molding surface of a lower mold, pressing or restraining the workpiece by a mold including the lower mold and an upper mold in which a protrusion corresponding to the recess of the lower mold is provided on a molding surface, supplying a liquid coolant to the inner space of the recess through a coolant supply passage provided in at least one of the lower mold and the upper mold by a pump, and discharging air in the inner space of the recess upward through an air escape passage, and cooling the workpiece by immersing the entirety of the workpiece, which has been heated, in the liquid coolant that fills the recess.
Cooling method for workpiece
A cooling method for a workpiece includes placing entirety of the workpiece in an inner space of a recess provided on a molding surface of a lower mold, pressing or restraining the workpiece by a mold including the lower mold and an upper mold in which a protrusion corresponding to the recess of the lower mold is provided on a molding surface, supplying a liquid coolant to the inner space of the recess through a coolant supply passage provided in at least one of the lower mold and the upper mold by a pump, and discharging air in the inner space of the recess upward through an air escape passage, and cooling the workpiece by immersing the entirety of the workpiece, which has been heated, in the liquid coolant that fills the recess.
Press-formed article manufacturing method and press line
Provided is a press-formed article manufacturing method including pressing a blank with the first pressing apparatus to form a first intermediate formed article having a pair of bent portions bent to one side in the plate thickness direction and having a spacing between the bent portions narrower than the width of the top plate and equal to or more than the width of the top portion of the convex portion, and moving the second die relative to the second punch side punch with respect to the die pad and the second punch and forming a second intermediate formed article in a state where a portion between the bent portions is sandwiched between the die pad and the convex portion, with one side of the first intermediate formed article in the plate thickness direction as the convex portion side of the second pressing apparatus.
HOT PRESS LINE AND METHOD OF MANUFACTURING HOT-PRESS-FORMED PRODUCT
A hot press line (100) includes: a heating device (30); a first press device (10) having first die parts (1A, 1B); a second press device (20) having second die parts (2A, 2B); a first transportation device (41) that transports a metal sheet (B) to the first press device; and a second transportation device (42) that transports the metal sheet (B) to the second press device. One of the pair of first die parts and the pair of second die parts includes a clearance portion (1Ac) recessed inwardly, whereas the other pair of die parts includes an abutment surface (2At) in at least part of the portion corresponding to the clearance portion (1Ac) of the one pair of die parts, where the abutment surface abuts the metal sheet (B) when the die is at the bottom-dead center.
HOT PRESS LINE AND METHOD OF MANUFACTURING HOT-PRESS-FORMED PRODUCT
A hot press line (100) includes: a heating device (30); a first press device (10) having first die parts (1A, 1B); a second press device (20) having second die parts (2A, 2B); a first transportation device (41) that transports a metal sheet (B) to the first press device; and a second transportation device (42) that transports the metal sheet (B) to the second press device. One of the pair of first die parts and the pair of second die parts includes a clearance portion (1Ac) recessed inwardly, whereas the other pair of die parts includes an abutment surface (2At) in at least part of the portion corresponding to the clearance portion (1Ac) of the one pair of die parts, where the abutment surface abuts the metal sheet (B) when the die is at the bottom-dead center.
STRUCTURAL MEMBER, STRUCTURAL MEMBER MANUFACTURING METHOD, AND STRUCTURAL MEMBER MANUFACTURING DEVICE
This structural member (W1) is manufactured using a structural member manufacturing device including: a first clamping part (10) having a first lower clamping member (11) and a second upper clamping member (12) disposed to face each other and capable of being opened and closed; a second clamping part (20) having a third lower clamping member (21) and a fourth upper clamping member (22) disposed to face each other corresponding to the first lower clamping member (11) and the second upper clamping member (12) and capable of being opened and closed; and clamping part driving means for allowing the first clamping part (10) and the second clamping part (20) to be relatively separated from each other while causing a position in an X-axis direction and a position in a Z-axis direction to correspond to each other. That is, the structural member (W1) is manufactured by a structural member manufacturing method in which the first clamping part (10) and the second clamping part (20) are relatively separated from each other by the clamping part driving means.
PRESS FORMING TOOL AND PRESS FORMING METHOD
A press forming tool is configured to form a press forming part including: a top portion having a convex and concave outer edge part; and a flange portion. The press forming tool includes: an upper die and a lower die; and a lower pad and an upper pad, which sandwich a blank in cooperation with the upper die and the lower die, in which, during an initial stage of forming, the flange portion is formed on the convex outer edge part, and a torsional shape portion having a torsional shape toward the concave outer edge part is formed continuously from the flange portion, and during a late stage of forming, the torsional shape portion is formed into the flange portion, and the flange portion is formed in the concave outer edge part so as to achieve formation of a target shape.
PRODUCING METHOD AND PRODUCING APPARATUS OF PRESS FORMED PRODUCT
A producing method of the press formed product includes a preparation step of preparing a metal sheet as a starting material, and a press working step of performing press working on the starting material by using a punch, and a pad and a die that are paired with the punch. The press working step includes a first step of forming, by the punch and the pad, the entire region of a top panel part, the entire region of each of a ridge line parts including the shape-changing part, and a region up to a predetermined height from the border between a vertical wall part and the ridge line part of a region of each of the vertical wall parts, and a second step of forming, subsequent to the first step, by the punch and the die, the remaining regions with the starting material sandwiched between the punch and the pad.