Patent classifications
B21J3/00
Method and product for manufacturing titanium alloy dual-structure turbine disk based on partial hydrogenation
The invention provides a method and a product for manufacturing a titanium alloy dual-structure turbine disk based on partial hydrogenation, which includes the following steps: coating a glass coating on the partial surface of a titanium alloy billet where hydrogen-blocking is required, and sintering the titanium alloy billet coated with the glass coating; performing hydrogenation treatment on the titanium alloy billet, such that the hydrogen concentration at the hydrogenation-required portion reaches the predetermined level; removing the glass coating from the titanium alloy billet; preheating the titanium alloy billet, and then performing high temperature die forging in the forging dies; performing vacuum dehydrogenation treatment on the forged turbine disk to remove hydrogen element inside the forging, so that the hydrogen content is 0.015 wt. % or less.
Die lubricant rotating spray tray device
Provided a die lubricant rotating spray tray device, wherein the nozzles, the connecting sleeve bodies, the nozzle connecting pipes, the air pipe joints and the lubricant pipe joints are sequentially connected to form independently-communicated cavity pipelines, compressed air is input from the air pipe joints, a lubricant is input from the lubricant pipe joints, the rotation driving mechanisms drive the spray tray rotators to rotate through the transmission mechanisms, and the spray tray rotators drive the nozzles to rotate, so that the same dosage of the lubricant is sprayed on the maximum pitch circle surfaces of upper and lower dies, the aim of uniformly spraying the forging lubricant on the working surfaces of the upper and lower dies is achieved.
Die lubricant rotating spray tray device
Provided a die lubricant rotating spray tray device, wherein the nozzles, the connecting sleeve bodies, the nozzle connecting pipes, the air pipe joints and the lubricant pipe joints are sequentially connected to form independently-communicated cavity pipelines, compressed air is input from the air pipe joints, a lubricant is input from the lubricant pipe joints, the rotation driving mechanisms drive the spray tray rotators to rotate through the transmission mechanisms, and the spray tray rotators drive the nozzles to rotate, so that the same dosage of the lubricant is sprayed on the maximum pitch circle surfaces of upper and lower dies, the aim of uniformly spraying the forging lubricant on the working surfaces of the upper and lower dies is achieved.
Forging and pressing production system and management method therefor
The present invention provides a forging and pressing production management method, comprising the steps of: A. acquiring at least one characteristic of a fed material; B. correspondingly selecting, according to the characteristic of the material, at least one of the temperature, the pressure or a mold from among operating factors of the forging and pressing process; C. transporting the material according to the selection result; and D. processing the material until a finished product is produced. The present invention enables at least one material to be formed by hot melt and forging and pressing by itself without human operation, thereby completing the mass production of the material. Operating factors such as the pressure, temperature and mold required for formation are taken into account, and the identification requirements for the material are reduced, thereby realizing large-scale production.
Forging and pressing production system and management method therefor
The present invention provides a forging and pressing production management method, comprising the steps of: A. acquiring at least one characteristic of a fed material; B. correspondingly selecting, according to the characteristic of the material, at least one of the temperature, the pressure or a mold from among operating factors of the forging and pressing process; C. transporting the material according to the selection result; and D. processing the material until a finished product is produced. The present invention enables at least one material to be formed by hot melt and forging and pressing by itself without human operation, thereby completing the mass production of the material. Operating factors such as the pressure, temperature and mold required for formation are taken into account, and the identification requirements for the material are reduced, thereby realizing large-scale production.
Release agent spraying device and forming apparatus
A release agent spraying device that sprays a release agent to a die of a forming apparatus main body, the release agent spraying device includes a motor, a moving nozzle that advances and retreats in a direction intersecting a moving direction of the die and jets the release agent from a tip, and a connection mechanism that connects the motor to the moving nozzle and advances and retreats the moving nozzle by a rotation output of the motor in one direction.
METHOD FOR MANUFACTURING HOT-FORGED MEMBER
Provided is a method for manufacturing a hot-forged member, the method enabling efficient hot forging while preventing defects such as cracks even when a poor workability alloy is used as a material to be hot forged. A method for manufacturing a hot-forged member, comprising: a heating step of heating an unheated material for hot forging in a furnace to a hot forging temperature; a heat-resistant insulation material bonding step of bonding a heat-resistant insulation material to at least a part of a surface of a material for forging removed from the furnace to obtain a material to be hot forged; and a hot forging step of compressing a part or all of the material to be hot forged into a predetermined shape using any of a die, an anvil, and a tool.
METHOD FOR MANUFACTURING HOT-FORGED MEMBER
Provided is a method for manufacturing a hot-forged member, the method enabling efficient hot forging while preventing defects such as cracks even when a poor workability alloy is used as a material to be hot forged. A method for manufacturing a hot-forged member, comprising: a heating step of heating an unheated material for hot forging in a furnace to a hot forging temperature; a heat-resistant insulation material bonding step of bonding a heat-resistant insulation material to at least a part of a surface of a material for forging removed from the furnace to obtain a material to be hot forged; and a hot forging step of compressing a part or all of the material to be hot forged into a predetermined shape using any of a die, an anvil, and a tool.
METHOD OF MANUFACTURING Ni-BASE SUPERALLOY
There is provided a method of manufacturing an Ni-base superalloy which enables a uniform coat of a glass lubricant to be maintained even after heated to hot forging temperature. The method of manufacturing an Ni-base superalloy in which a forging stock containing an Ni-base superalloy, coated with a lubricant, is subjected to hot forging includes: a preliminary oxidation step of previously generating a Cr oxide coating film having a film thickness of 0.5 to 50 μm on the forging stock thereby to obtain a preliminarily oxidized material; a lubricant coating step of coating the preliminarily oxidized material with a glass lubricant containing borosilicate glass as a main component thereby to obtain a material to be forged; and a hot forging step of hot forging the material to be forged thereby to obtain a hot forged material.
METHOD OF MANUFACTURING Ni-BASE SUPERALLOY
There is provided a method of manufacturing an Ni-base superalloy which enables a uniform coat of a glass lubricant to be maintained even after heated to hot forging temperature. The method of manufacturing an Ni-base superalloy in which a forging stock containing an Ni-base superalloy, coated with a lubricant, is subjected to hot forging includes: a preliminary oxidation step of previously generating a Cr oxide coating film having a film thickness of 0.5 to 50 μm on the forging stock thereby to obtain a preliminarily oxidized material; a lubricant coating step of coating the preliminarily oxidized material with a glass lubricant containing borosilicate glass as a main component thereby to obtain a material to be forged; and a hot forging step of hot forging the material to be forged thereby to obtain a hot forged material.