A method to form a magnesium article includes: heating materials including magnesium, aluminum, manganese and tin in a furnace to create an alloy having a composition of; the magnesium in an amount greater than or equal to 90% by weight of the materials; the aluminum ranging between approximately 2.0% up to approximately 4.0% by weight of the materials; the manganese ranging between approximately 0.43% up to approximately 0.6% by weight of the materials; and the tin ranging between approximately 1% up to approximately 3% by weight of the materials; chill casting the alloy to create a cast billet; and heating the cast billet at a temperature ranging from approximately 380° C. up to approximately 420° C. and maintaining the temperature for a time period between approximately 4 hours to 10 hours to homogenize element distribution.

The present disclosure is directed towards different embodiments of additively manufacturing and smoothing an AM preform to configure an AM preform for downstream processing (working, forging, and the like).

An insert including a taper is covered with a molten metal. A metal molded product with the insert joined thereto is generated by semi-cooling the molten metal to a press-fitting temperature which is higher than a recrystallization temperature of the molten metal and lower than a melting point of the molten metal. A fitting hole which is filled with the insert is formed in the metal molded product. The taper is fitted into the fitting hole. An undercut is not formed in front of a tip of the taper. The insert is press-fitted into the fitting hole while pressing and extending the fitting hole with the taper in a thinning direction of the taper at a press-fitting temperature. The metal molded product is further cooled with the press-fitting maintained.

The part made of low-silicon aluminum alloy contains magnesium, copper, manganese, titanium, and strontium. Said part is obtained by a method that consists in: casting said alloy in a mold so as to obtain the part; after the casting, demolding the part constituting a preform that is still hot; cooling said preform and then subjecting it to an operation suitable for reheating it to a temperature lying in the range 470° C. to 550° C.; positioning said part between two shells of a die that defines a cavity of dimensions substantially equal to but less than the dimensions of the cavity of the mold; and strongly pressing the two shells together to exert on the part disposed between said shells a combined pressing and surface kneading effect.

Provided is a method for processing an aluminum alloy comprising: 0.5% by mass or more and 1.0% by mass or less of Mg, 0.5% by mass or more and 3.0% by mass or less of Si, 0.2% by mass or more and 0.4% by mass or less of Cu, 0.15% by mass or more and 0.25% by mass or less of Mn, 0.1% by mass or more and 0.2% by mass or less of Ti, 0.05% by mass or more and 0.2% by mass or less of Cr, and 120 ppm by mass or less of Sr, the method comprising casting the aluminum alloy and forging the cast aluminum at a temperature of 500° C. or more and 535° C. or less.

Provided is a method for processing an aluminum alloy comprising: 0.5% by mass or more and 1.0% by mass or less of Mg, 0.5% by mass or more and 3.0% by mass or less of Si, 0.2% by mass or more and 0.4% by mass or less of Cu, 0.15% by mass or more and 0.25% by mass or less of Mn, 0.1% by mass or more and 0.2% by mass or less of Ti, 0.05% by mass or more and 0.2% by mass or less of Cr, and 120 ppm by mass or less of Sr, the method comprising casting the aluminum alloy and forging the cast aluminum at a temperature of 500° C. or more and 535° C. or less.

Certain exemplary embodiments can provide a manufacturing method, process, machine, and/or system for continuously consolidating granular materials, creating new alloys and/or composites, and/or modifying and/or refining material microstructure, by using plastic deformation of feedstock(s) provided in various structural forms. Materials produced during this process can be fabricated directly and/or in forms such as, e.g., wires, rods, tubes, sheets, plate and/or channels, etc.

To provide a method of manufacturing a shaft for a steering device, the shaft including a spline shaft part to be coupled with an input shaft, a stopper part to be coupled with an output shaft, and an intermediate shaft part that couples the spline shaft part with the stopper part. The method includes: a step of forming a hole part recessed in an axial direction from one end of a pillar-shaped material by forging; and a step of pressing the material in which the hole part has been formed into a die to perform drawing in a radial direction on a portion of the material at which the spline shaft part and the intermediate shaft part are formed, and prolonging a length along the axial direction of the hole part at the same time by forging.

A TiAl alloy member for hot forging includes a substrate made of TiAl alloy, and an Al layer formed on a surface of the substrate, the Al layer containing Al as a main constituent and containing Ti.

A TiAl alloy member for hot forging includes a substrate made of TiAl alloy, and an Al layer formed on a surface of the substrate, the Al layer containing Al as a main constituent and containing Ti.