A furnace assembly for dewaxing investment casting molds includes a housing having a top and a bottom and sides and extends along an axis to define a cavity. A plurality of tiles are supported in a spaced relationship with the bottom of the housing and define a pair of lower chambers for directing the wax vapors out of the cavity. A plurality of trays having apertures are supported by the tiles for moving molds through the housing. Chimneys connect to the lower chambers and a passageway is defined by the tiles for evacuating the wax and wax vapors from the cavity to the lower chambers and out through the chimneys. A pair of lower burners extends into the lower chambers for igniting wax vapors in said lower chambers. The heat from the lower chambers radiantly heats up portions of the furnace assembly that are disposed above the lower chambers.

A furnace assembly for dewaxing investment casting molds includes a housing having a top and a bottom and sides and extends along an axis to define a cavity. A plurality of tiles are supported in a spaced relationship with the bottom of the housing and define a pair of lower chambers for directing the wax vapors out of the cavity. A plurality of trays having apertures are supported by the tiles for moving molds through the housing. Chimneys connect to the lower chambers and a passageway is defined by the tiles for evacuating the wax and wax vapors from the cavity to the lower chambers and out through the chimneys. A pair of lower burners extends into the lower chambers for igniting wax vapors in said lower chambers. The heat from the lower chambers radiantly heats up portions of the furnace assembly that are disposed above the lower chambers.

A core molding method for molding a core having a twisted shape by use of a core mold includes a curing step and a mold extracting step. In the curing step, after the core mold is disposed along a vertical direction within a frame whose top is open, a self-hardening sand formed of a kneaded mixture of a sand, a resin and a curing agent is charged into the frame from the top of the frame, and then cured. In the mold extracting step, the core mold is extracted in the vertical direction from the core formed of the cured self-hardening sand while rotating the core mold and the frame relatively to each other around an axis of the core mold.

A core molding method for molding a core having a twisted shape by use of a core mold includes a curing step and a mold extracting step. In the curing step, after the core mold is disposed along a vertical direction within a frame whose top is open, a self-hardening sand formed of a kneaded mixture of a sand, a resin and a curing agent is charged into the frame from the top of the frame, and then cured. In the mold extracting step, the core mold is extracted in the vertical direction from the core formed of the cured self-hardening sand while rotating the core mold and the frame relatively to each other around an axis of the core mold.

A mold assembly for producing a casting core for a cooling jacket of an electric motor has an external mold and an internal mold enclosed by the external mold. The external mold forms an outer wall and the internal mold an inner wall of the core molding cavity fillable with a core material and having a cylindrical shape. The internal mold has two first mold shells and two second mold shells. The two first mold shells and the two second mold shells jointly form the inner wall of the core molding cavity. The second mold shells are arranged between the first mold shells. A first demolding mechanism is arranged between the first mold shells and enables movement of the first mold shells toward one another. A second demolding mechanism is arranged between the second mold shells and enables movement of the second mold shells toward one another.

A mold assembly for producing a casting core for a cooling jacket of an electric motor has an external mold and an internal mold enclosed by the external mold. The external mold forms an outer wall and the internal mold an inner wall of the core molding cavity fillable with a core material and having a cylindrical shape. The internal mold has two first mold shells and two second mold shells. The two first mold shells and the two second mold shells jointly form the inner wall of the core molding cavity. The second mold shells are arranged between the first mold shells. A first demolding mechanism is arranged between the first mold shells and enables movement of the first mold shells toward one another. A second demolding mechanism is arranged between the second mold shells and enables movement of the second mold shells toward one another.

Machine for the production of sand molds comprising a machine structure with a molding chamber (3), a front plate (1) and a rear plate (2). The front plate (2) and rear plate (3) are arranged for pressing sand within said molding chamber so as to form a sand mold, and are arranged for receiving respective pattern plates (200) for providing front and rear surfaces of the sand mold with corresponding patterns. The machine further comprises a robot arm (6) arranged for replacing the pattern plates (200), said robot arm being (6) attached to the machine structure, such as to a side (101) of the machine structure.

Machine for the production of sand molds comprising a machine structure with a molding chamber (3), a front plate (1) and a rear plate (2). The front plate (2) and rear plate (3) are arranged for pressing sand within said molding chamber so as to form a sand mold, and are arranged for receiving respective pattern plates (200) for providing front and rear surfaces of the sand mold with corresponding patterns. The machine further comprises a robot arm (6) arranged for replacing the pattern plates (200), said robot arm being (6) attached to the machine structure, such as to a side (101) of the machine structure.

A core molding method for molding a core having a twisted shape by use of a core mold includes a curing step and a mold extracting step. In the curing step, after the core mold is disposed along a vertical direction within a frame whose top is open, a self-hardening sand formed of a kneaded mixture of a sand, a resin and a curing agent is charged into the frame from the top of the frame, and then cured. In the mold extracting step, the core mold is extracted in the vertical direction from the core formed of the cured self-hardening sand while rotating the core mold and the frame relatively to each other around an axis of the core mold.

A core molding method for molding a core having a twisted shape by use of a core mold includes a curing step and a mold extracting step. In the curing step, after the core mold is disposed along a vertical direction within a frame whose top is open, a self-hardening sand formed of a kneaded mixture of a sand, a resin and a curing agent is charged into the frame from the top of the frame, and then cured. In the mold extracting step, the core mold is extracted in the vertical direction from the core formed of the cured self-hardening sand while rotating the core mold and the frame relatively to each other around an axis of the core mold.