A method for producing iron metal castings, wherein an expendable mold having a cavity for holding casting material is inserted into an opened multi-part permanent mold, the permanent mold is closed, the cavity is filled with casting material, wherein a supporting device partially protruding into the cavity is partially overcast, the expendable mold is cooled in the permanent mold after the filling, the permanent mold is opened during the cooling, after the liquidus temperature has been fallen below at the earliest, and the expendable mold is nondestructively removed from the permanent mold together with the casting, the expendable mold is further cooled together with the solidified casting while hanging on the supporting device, at least until the microstructure formation of the casting is concluded, the casting is demolded by removing the expendable mold.

The device according to any of the preceding claims 13 to 19, characterized in that the device is further configured to carry out a method comprising the step of positioning the green sand mold (3), wherein the device is provided with levelling means configured to hold an upper side of the green sand mold (3) during step c in a parallel position in relation to a gravitationally horizontal plane.

3-D printed PLA material of a selected density is formed into a pattern that is configured as the outer shell of a casting form to be used in the lost foam or evaporative casting process. The purpose of 3-D printing of the PLA material is used to maintain the proper configuration of the form to facilitate casting, and reduce buildup of carbon on the surface of the casting. Because the form is essentially hollow, PLA support pieces can be used on the interior to maintain the structural integrity of the form.

3-D printed PLA material of a selected density is formed into a pattern that is configured as the outer shell of a casting form to be used in the lost foam or evaporative casting process. The purpose of 3-D printing of the PLA material is used to maintain the proper configuration of the form to facilitate casting, and reduce buildup of carbon on the surface of the casting. Because the form is essentially hollow, PLA support pieces can be used on the interior to maintain the structural integrity of the form.

The present invention relates to multi-component compositions including an isocyanate component and an amine component, wherein the isocyanate component includes a prepolymer, obtainable from toluene isocyanate and a polytetramethylene polyol, and the amine component includes a dialkylthio aryl diamine and possibly a polytetramethylene oxide polyamine. Corresponding compositions can be advantageously used as flowable or spreadable resin systems for producing surface protection coatings in casting house applications and are characterized by a significantly improved resistance to abrasion in comparison with conventional casting resin systems based on hexamethylene diisocyanate and dimethyl thiotoluene diamine.

The present invention relates to multi-component compositions including an isocyanate component and an amine component, wherein the isocyanate component includes a prepolymer, obtainable from toluene isocyanate and a polytetramethylene polyol, and the amine component includes a dialkylthio aryl diamine and possibly a polytetramethylene oxide polyamine. Corresponding compositions can be advantageously used as flowable or spreadable resin systems for producing surface protection coatings in casting house applications and are characterized by a significantly improved resistance to abrasion in comparison with conventional casting resin systems based on hexamethylene diisocyanate and dimethyl thiotoluene diamine.

An investment powder which is safer than conventional powders comprising tricalcium phosphate, and being substantially or entirely free of free silica in the respiratory portion yet providing an overall expansion at 750° C. of 1% or higher sufficient to prevent mould cracking during casting. A method of making a casting comprising forming a slurry by mixing a gypsum bonded investment powder with water, pouring the slurry into a stainless steel flask around a low melting point material model, allowing the slurry to set to define a mould, heating the mould to burn out the model and casting material into the mould wherein the stainless steel flask consists of a 400 series martensitic stainless steel.

The device according to any of the preceding claims 13 to 19, characterized in that the device is further configured to carry out a method comprising the step of positioning the green sand mold (3), wherein the device is provided with levelling means configured to hold an upper side of the green sand mold (3) during step c in a parallel position in relation to a gravitationally horizontal plane.

What are described is a process for producing casting molds, cores and mold base materials regenerated therefrom, a mixture for combination with a solution or dispersion comprising waterglass for production of casting molds and/or cores, a molding material mixture, a mold base material mixture, and a casting mold or a core. What is also described is the corresponding use of an amount of particulate sheet silicates having a d.sub.90 of less than 45 μm or a corresponding mixture as additive for production of a molding material mixture comprising waterglass and particulate amorphous silicon dioxide, which is cured by chemical reaction of constituents of the molding material mixture with one another, in the production of a casting mold or a core, to facilitate the breakdown and/or to increase the regeneratability of the casting mold or core.

What are described is a process for producing casting molds, cores and mold base materials regenerated therefrom, a mixture for combination with a solution or dispersion comprising waterglass for production of casting molds and/or cores, a molding material mixture, a mold base material mixture, and a casting mold or a core. What is also described is the corresponding use of an amount of particulate sheet silicates having a d.sub.90 of less than 45 μm or a corresponding mixture as additive for production of a molding material mixture comprising waterglass and particulate amorphous silicon dioxide, which is cured by chemical reaction of constituents of the molding material mixture with one another, in the production of a casting mold or a core, to facilitate the breakdown and/or to increase the regeneratability of the casting mold or core.