A manufacturing method is provided. During this method, a preform component is provided for a turbine engine. The preform component includes a substrate comprising electrically conductive material having an outer coating comprising non-electrically conductive material applied over a surface of the substrate. A preform aperture is formed in the preform component using an electrical discharge machining electrode. The preform aperture includes a meter section of a cooling aperture in the substrate. The preform aperture also includes a pilot hole in the outer coating. A diffuser section of the cooling aperture is formed in at least the outer coating using a second machining process.

A method for the removal of debris (75) from an aperture (60), the aperture comprising a first aperture diameter (64) and extending along a first axis (62) over a first distance (63), the method comprising the steps of aligning a beam of energy (80) with the first axis such that the beam of energy is coaxially aligned with the aperture, the beam of energy comprising both an energy sufficient to remove the debris, and a first beam diameter (82) which is less than the first aperture diameter; and, exposing the debris to the beam of energy in order to remove the debris from the aperture.

In a diamond-coated tool provided with a blade which includes a base material and a diamond layer formed on the base material, when a length of the blade along an extending direction thereof is denoted by L, and a thickness of the diamond layer of the blade is measured at a total number of 11 points which are arranged from one end of the blade along the extending direction thereof and separated from each other at an interval of L/10, the thickness is the same at all of the 11 points, or a ratio d.sub.min/d.sub.max between a minimum value d.sub.min of the thickness and a maximum value d.sub.max of the thickness is 0.7 or more and less than 1.

A compact lower guide unit that allows the electrode guide to be attached and detached more easily and reliably. Provided is a lower guide unit including a housing, an electrode guide, and a pull-up mechanism having a guide support, links, and a power cylinder. The guide support includes a biasing member and a displacement member. The biasing member can bias the displacement member, and the displacement member can be displaced between a restriction position and a release position. The links can be rotated by a force applied by the power cylinder. The electrode guide is fixed to the guide support by a biasing force of the biasing member when the displacement member is in the restriction position, and the electrode guide is released from the lower guide unit when the displacement member is displaced to the release position.

The present method for machining a part includes wire electro-discharge machining the part to create a recast layer, and then removing a zinc content of the recast layer without substantially altering the remainder of the initial composition make-up of the recast layer. The final composition make-up of the recast layer is substantially identical to the initial composition make-up except for the removed zinc content.

The present method for machining a part includes wire electro-discharge machining the part to create a recast layer, and then removing a zinc content of the recast layer without substantially altering the remainder of the initial composition make-up of the recast layer. The final composition make-up of the recast layer is substantially identical to the initial composition make-up except for the removed zinc content.

An electrical discharge machining apparatus comprises a carrier and an electrical discharge machining (EDM) unit. The carrier is provided with a jig comprising a carrier plate for carrying a to-be-machined object, and the to-be-machined object is defined with a machining target area. The electrical discharge machining (EDM) unit applies a discharge energy to the machining target area through a discharge electrode with a non-uniform electric field distribution, so that the electric field is concentrated on a traveling direction. The carrier plate has an adhesive layer capable of adhering and fixing the to-be-machined object, capable of avoiding jitter of the to-be-machined object during an electrical discharge machining procedure, and capable of avoiding burrs before an end of the electrical discharge machining procedure, and making the machining target area to be located above the carrier plate to be capable of preventing the jig from hindering the electrical discharge machining procedure.

The invention relates to a method for producing a roughing tool (1), particularly a circular milling tool, comprising the following steps: fitting a lateral surface of a tool base body (10) that can be rotatably driven about an axis of rotation (2) with a number of cutting element blanks (20′) that are staggered in the axial and/or peripheral direction, such that a free edge of each cutting element blank (20′) protrudes out of the lateral surface in the mounted state; inserting a microtoothing comprising a plurality of axially spaced cutting teeth (21) into the respective free edges of the cutting element blanks (20′) by a material removal method, preferably by thermal machining, particularly preferably by eroding, in the premounted state on the tool base body (10). The invention further relates to a roughing tool produced by means of such a method.

The present disclosure provides a system for aiding in the removal of one or more test specimens from a build plate. The system includes an anchor portion disposed separate from the build plate. The anchor portion may include one or more attachment points for receiving and attaching one more stretchable bands. The stretchable bands may be sized to be stretched from each of the one or more specimens to the one or more of the attachment points. In this manner, a pulling force may be imparted on each test specimen, and the test specimen is moved away from the build plate during its removal. The system may be utilized particularly in conjunction with EDM and removing the test specimens using an EDM wire.

The present disclosure provides a system for aiding in the removal of one or more test specimens from a build plate. The system includes an anchor portion disposed separate from the build plate. The anchor portion may include one or more attachment points for receiving and attaching one more stretchable bands. The stretchable bands may be sized to be stretched from each of the one or more specimens to the one or more of the attachment points. In this manner, a pulling force may be imparted on each test specimen, and the test specimen is moved away from the build plate during its removal. The system may be utilized particularly in conjunction with EDM and removing the test specimens using an EDM wire.