B23H11/00

ESTIMATION METHOD AND CONTROL DEVICE FOR WIRE ELECTRICAL DISCHARGE MACHINE
20230060166 · 2023-03-02 ·

An estimation method and a control device for a wire electrical discharge machine, for estimating whether a wire electrode has disconnected on the basis of information obtained from a motor included in a feed mechanism of the wire electrode. The control device is provided with a roller for feeding a wire electrode in a direction of feeding out, and a motor for causing the roller to rotate. The control device includes: an acquisition unit for acquiring a value for a disturbance load based on a drive current of the motor, a value for the rotational speed of the motor, and/or a value for a torque command for causing the motor to rotate at a commanded speed determined in advance; and an estimation unit for estimating whether the wire electrode has disconnected on the basis of the disturbance load, the rotational speed, and/or the torque command acquired by the acquisition unit.

MANUFACTURING DEVICE FOR ELECTROCHEMICAL MACHINING OF A COMPONENT, IN PARTICULAR A TURBINE COMPONENT, METHOD FOR ELECTROCHEMICAL MACHINING OF A COMPONENT, AND COMPONENT

The invention relates to a manufacturing device for the electrochemical machining of a component, in particular a turbine component, wherein the manufacturing device comprises at least one machining device, which is set up to remove material of the component in accordance with a predetermined electrochemical machining method. It is provided that the manufacturing device comprises at least one cleaning device, which is set up to spray jets of the electrolyte solution onto the component in accordance with a predetermined jet-spraying method in order to remove a residue layer formed on the component during the predetermined electrochemical machining method.

MANUFACTURING DEVICE FOR ELECTROCHEMICAL MACHINING OF A COMPONENT, IN PARTICULAR A TURBINE COMPONENT, METHOD FOR ELECTROCHEMICAL MACHINING OF A COMPONENT, AND COMPONENT

The invention relates to a manufacturing device for the electrochemical machining of a component, in particular a turbine component, wherein the manufacturing device comprises at least one machining device, which is set up to remove material of the component in accordance with a predetermined electrochemical machining method. It is provided that the manufacturing device comprises at least one cleaning device, which is set up to spray jets of the electrolyte solution onto the component in accordance with a predetermined jet-spraying method in order to remove a residue layer formed on the component during the predetermined electrochemical machining method.

Wire disconnection prediction device
11630440 · 2023-04-18 · ·

A wire disconnection prediction device includes: a data acquisition part configured to acquire data relating to machining of a workpiece in a state where a wire is not disconnected during machining of the workpiece by a wire electric discharge machine; a preprocessing part configured to create, machining condition data of a condition relating to a machining condition commanded in machining of the workpiece, machining member data relating to a member used in the machining, and machining state data during machining of the workpiece, as state data indicating a state of the machining; and a learning part configured to generate, based on the state data created by the preprocessing part, a learning model indicating correlation between the state data and the state where the wire of the wire electric discharge machine is not disconnected.

Thermal displacement compensator
11660692 · 2023-05-30 · ·

A thermal displacement compensator measures a temperature of an environment in which a machine is installed and a temperature of each part of the machine, and calculates a temperature difference between at least two temperatures among measured temperatures. Furthermore, the thermal displacement amount of the machine is acquired. Then, based on teacher data using the measured temperatures and the calculated temperature difference as input data and using the acquired thermal displacement amount as output data, a thermal displacement compensation model that estimates the output data from the input data is created by machine learning.

Electric discharge machine
11660693 · 2023-05-30 · ·

An electric discharge machine 1 incudes: a machining tank 11; a dirty fluid tank 13; a circulation pump 21; a filter unit 3 including a filter element 31 and a filter case 33; a fixing mechanism 5 fixing the filter unit; a clean fluid tank 15; and a fluid feeding pump 23. The fixing mechanism includes: a bracket 51 fixed in a predetermined position; a rotating member 53 rotatably connected to the bracket; a lever 6 having: a link 61 of which one end is connected to the rotating member, a nut 63 arranged on the other end of the link, and a rod 65 screwed with the nut; a locked member 55 fixed to the bracket and engaged with the rod; and a pressing member 7 of which one end is connected to the rotating member 53 and the other end presses the filter case.

Electric discharge machine
11660693 · 2023-05-30 · ·

An electric discharge machine 1 incudes: a machining tank 11; a dirty fluid tank 13; a circulation pump 21; a filter unit 3 including a filter element 31 and a filter case 33; a fixing mechanism 5 fixing the filter unit; a clean fluid tank 15; and a fluid feeding pump 23. The fixing mechanism includes: a bracket 51 fixed in a predetermined position; a rotating member 53 rotatably connected to the bracket; a lever 6 having: a link 61 of which one end is connected to the rotating member, a nut 63 arranged on the other end of the link, and a rod 65 screwed with the nut; a locked member 55 fixed to the bracket and engaged with the rod; and a pressing member 7 of which one end is connected to the rotating member 53 and the other end presses the filter case.

Wire electric discharge machining apparatus
11684987 · 2023-06-27 · ·

A wire electric discharge machining apparatus is provided. The wire electric discharge machining apparatus includes an upper support that supports an upper guide unit that guides a wire electrode on an upper side. The upper support includes an arm having a lower end provided with the upper guide unit, an axis drive portion moving the arm in at least one axial direction and made of a material that has a larger coefficient of linear expansion than ceramics, and an adjustment block connecting the arm and the axis drive portion and made of ceramics. The adjustment block is fixed at a position where a displacement of the upper guide unit caused by expansion and contraction of the upper support is suppressed by a bimetal effect occurring on a fastening surface of the axis drive portion and the adjustment block.

WIRE ELECTRIC DISCHARGE MACHINING APPARATUS
20230191516 · 2023-06-22 · ·

A wire electric discharge machining apparatus includes a wire electrode and upper and lower guide devices guiding the wire electrode, and includes: a power conductor moving in a first direction as a horizontal axis direction and supplying power by contacting the wire electrode; and a fixing device fixing the power conductor in the lower guide device and switchable between a fixed state, in which a movement of the power conductor relative to the lower guide device in a second direction as another horizontal axis direction orthogonal to the first direction is not possible, and a non-fixed state in which such relative movement is possible. The wire electric discharge machining apparatus includes: a pressing device, movable relative to the lower guide device and pressing the power conductor in the non-fixed state to move in the second direction; and a movement device, moving the pressing device relative to the lower guide device.

Workpiece retainer, wire electric discharge machining device, thin-plate manufacturing method, and semiconductor-wafer manufacturing method

A workpiece retainer retains a workpiece at a time of a cutting process by a wire electric discharge machining device that cuts a workpiece by electric discharge from wire electrodes that are spaced from each other and are arranged in parallel. The workpiece retainer is formed with a fitting portion, into which the workpiece is fitted substantially without any gap, and has an external shape such that at a time of cutting the workpiece retainer together with the workpiece fitted in the fitting portion, a length along the wire electrodes of a portion where the workpiece retainer and the workpiece face the wire electrodes becomes substantially constant during the cutting process of the workpiece.