The present invention provides a method for manufacturing a polishing pad, the method comprising: a step for manufacturing a non-woven pad; a polyurethane impregnation step for impregnating the non-woven pad with polyurethane; and a surface polishing step for polishing the surface of the non-woven pad impregnated with polyurethane, wherein the polyurethane impregnation step and the surface polishing step are performed such that the density ratio between the surface layer and the inside of the polishing pad is uniform.

A method is disclosed for treating or maintaining a hard surface comprising a stone or stone-like material, the method comprising treatment of the surface with a flexible pad, in the presence of abrasive particles, bonded to the pad, on a contact surface between the pad and the hard surface, wherein the abrasive particles comprise diamond particles, and the treatment is performed in the absence of an effective amount of crystallization agent on the contact surface. The treatment is performed on a substantially regular basis, such as daily, weekly or monthly, and the treatment is performed using a pad comprising an open, lofty, three dimensional non-woven webs of fibers. A tool for use in the method is also provided, as well as a floor-surfacing machine comprising such a tool and a method for manufacturing such a tool. Furthermore, methods for treating or maintaining hard, smooth surfaces such as wood, polymer material, lacquer, linoleum, gelcoat, glass and automotive enamel are disclosed.

The present disclosure relates generally to a polishing article, and apparatus and methods of chemical mechanical polishing substrates using the polishing article. In some embodiments, the polishing article, such as a polishing pad, includes multiple layers in which one or more layers (i.e., at least the top layer) includes a plurality of nano-fibers that a positioned to contact a substrate during a polishing process. In one embodiment, a polishing article comprises a layer having a thickness less than about 0.032 inches, and the layer comprising fibers having a diameter of about 10 nanometers to about 200 micro meters.

A disc changing system for a robotic defect repair system is presented. The system has a first abrasive disc and a second abrasive disc. The first and second abrasive discs are coupled to a liner. The system includes an abrasive disc placement device configured to automatically: remove the first abrasive disc from the liner, transport the first abrasive disc to a robotic tool of the robotic defect repair system, and place the first abrasive disc on a backup pad coupled to the robotic tool. The system also includes an abrasive disc remover configured to automatically remove the first abrasive disc after receiving a removal signal. The system also includes a controller configured to send an instruction to the disc placement device to remove, transport and place the first abrasive disc, instruct the robotic tool to conduct an abrasive operation. The controller is also configured to send the removal signal. The controller is a processor and the instructions are stored on a non-transitory com-puter-readable medium and executed by the processor.

An abrasive article is disclosed. The abrasive article has a backing substrate. The abrasive article also has a laminate joined to the backing substrate. The laminate comprises a hot melt polymer. The abrasive article also has a cured resin composition joined to the laminate opposite the backing substrate. The abrasive article also has abrasive particles joined to the cured resin composition.

A coated abrasive article is presented. The coated abrasive article includes a backing having first and second opposed major surfaces. The coated abrasive article also includes a make layer bonded to the first major surface. The coated abrasive article also includes abrasive particles directly bonded to the make layer. The abrasive particles are at least partially embedded in the make layer. The coated abrasive article also includes a size layer directly bonded to the make layer, and abrasive particles. One of the make layer and size layer comprise a patterned coating.

The method generally involves the steps of filling the cavities in a production tool each with an individual abrasive particle. Aligning a filled production tool and a resin coated backing for transfer of the abrasive particles to the resin coated backing. Transferring the abrasive particles from the cavities onto the resin coated backing and removing the production tool from the aligned position with the resin coated backing. Thereafter the resin layer is cured, a size coat is applied and cured and the coated abrasive article is converted to sheet, disk, or belt form by suitable converting equipment.

A porous coated abrasive article comprises a porous backing having opposed first and second major surfaces, and a porous abrasive layer disposed on the first major surface. The porous backing comprises a porous oriented thermoplastic film. The porous backing has a land portion and openings extending between the first and second major surfaces. Each opening has a respective area at the first surface, wherein the openings have a number density of 5 to 4600 openings per square inch, and wherein the total area of the openings is from 1 to 90 area percent, based on the combined total areas of the land portion and the openings. The porous abrasive layer is disposed on the first major surface of the porous backing. The porous abrasive layer comprises abrasive particles retained in a binder and has an abrading surface opposite the porous backing, and the second major surface of the porous backing and the abrading surface are in fluid communication through at least some of the openings. A method of making the porous coated abrasive article using flame perforation is also disclosed.

A composite abrasive article comprises an open mesh backing member having first and second major surfaces and coated abrasive members secured to the first major surface. Independently, each coated abrasive member respectively comprises an abrasive layer comprising abrasive particles secured to a coated abrasive backing by at least one binder material. A method of making a composite abrasive article is also disclosed.

An abrasive article, in particular a coated abrasive disc, includes a plurality of holes which are arranged in a hole pattern. The density of holes decreases from an inner region of the hole pattern to an outer region of the hole pattern. At least one hole in the hole pattern is designed as an elongated hole.