A method for manufacturing a folded panel including the following steps: providing a longitudinal recess at the rear side, such that at the front side between remaining panel sections on both sides of the recess a flexible transition section remains, bending the panel sections relative to each other and applying an adhesive in the recess. Before the panel sections are bent relative to each other, a template is inserted into the recess.

An asymmetrical corner joint in a material having a planar surface, in which one side of the joint is shaped to be a slanted plane and the other side of the joint is shaped to be a beveled plane and a shoulder plane, such that when the joint is formed the slanted plane and beveled plane abut and the shoulder plane abuts a portion of the planar surface adjacent the slanted plane. A tool set for use with a router for shaping the two sides of the asymmetrical corner joint in one pass, the tool set including a bit with an angle cutting portion and a shoulder cutting portion, and a canting base for use with the router for tilting the angle of rotation of the bit such that the angle cutting portion cuts both sides of the cut and the shoulder cutting portion only cuts one side.

A saw system capable of cutting through a workpiece in one stroke is provided. The saw system includes a base, a turntable mounted on the base for rotation about a vertical axis, a support structure defining a cutting axis and fixedly attached to the turntable, and an elongated blade including a cutting edge. The turntable has a substantially planar support surface for supporting a workpiece. The support structure includes a pair of parallel sliding members, wherein the sliding members are disposed in a direction substantially parallel to the cutting axis. The elongated blade is spaced apart from the sliding members and is movable along the sliding members. The cutting edge includes a proximal end and a distal end, wherein an angle between an imaginary line connecting the distal end of the cutting edge to the proximal end thereof and its projection onto the turntable is an acute angle.

Implementations of a miter jig are provided. The miter jig can be used to fabricate a non-perpendicular miter joint, the miter joint being formed by beveling each of two parts (e.g., wooden panels) to be joined to form a corner. By using a miter jig, each of the parts to be joined can be cut to have a bevel angle of up to 80. In this way, a corner having an acute angle or an obtuse angle can be formed. The miter jig is configured so that it can be secured to a workpiece and comprises a base plate connected to a top plate by a hinge, at least two adjustable brace assemblies configured to set the angle of the top plate relative to the base plate, and a cutting implement guide configured to guide a cutting implement to cut a workpiece at an angle.

A saw system capable of cutting through a workpiece in one stroke is provided. The saw system includes a base, a turntable mounted on the base for rotation about a vertical axis, a support structure defining a cutting axis and fixedly attached to the turntable, and an elongated blade including a cutting edge. The turntable has a substantially planar support surface for supporting a workpiece. The support structure includes a pair of parallel sliding members, wherein the sliding members are disposed in a direction substantially parallel to the cutting axis. The elongated blade is spaced apart from the sliding members and is movable along the sliding members. The cutting edge includes a proximal end and a distal end, wherein an angle between an imaginary line connecting the distal end of the cutting edge to the proximal end thereof and its projection onto the turntable is an acute angle.

A saw system capable of cutting through a workpiece in one stroke is provided. The saw system includes a base, a turntable mounted on the base for rotation about a vertical axis, a support structure defining a cutting axis and fixedly attached to the turntable, and an elongated blade including a cutting edge. The turntable has a substantially planar support surface for supporting a workpiece. The support structure includes a pair of parallel sliding members, wherein the sliding members are disposed in a direction substantially parallel to the cutting axis. The elongated blade is spaced apart from the sliding members and is movable along the sliding members. The cutting edge includes a proximal end and a distal end, wherein an angle between an imaginary line connecting the distal end of the cutting edge to the proximal end thereof and its projection onto the turntable is an acute angle.

A method for manufacturing a folded panel including the following steps: providing a longitudinal recess at the rear side, such that at the front side between remaining panel sections on both sides of the recess a flexible transition section remains, bending the panel sections relative to each other and applying an adhesive in the recess. Before the panel sections are bent relative to each other, a template is inserted into the recess.