A waterproof wax, a waterproof treatment method for a splicing part of floorboards and a splice floorboard, relating to floorboards. The waterproof wax includes 60-85% by weight of a first paraffin, 1-15% by weight of a silicone resin, 10-20% by weight of ethylene glycol dimethacrylate, 2-5% by weight of amino silicone oil and 0.1-1% by weight of alkenyl succinate.

A wood or engineered wood structural panel, such as, but not limited to, OSB (“oriented strand board”) or plywood, that is both fire-resistant and water resistant. The panel is factory-coated with a product that provides fire resistance. The treatment gives it a Fire-Resistant (FR) performance (for use in a one- or two-hour rated assembly). The panel also is overlaid or coated in a factory setting with a weather/water resistive barrier (WRB). The structural panel thus combines a fire-resistant structural sheathing and WRB product in one integrated panel produced at a factory prior for installation at a job site.

A sugar-based binder composition for manufacturing a composite product, notably a wood board, comprises at least one further particulate additive selected from the group consisting of:—particulate additive(s) having a BET specific surface area which is ≥50 m.sup.2/g;—amorphous silica particles;—fumed silica particles; and—untreated fumed silica particles.

An amorphous polylactic acid polymer having a weight average molecular weight in the range of about 35,000 to 180,000 is described. The polylactic acid polymer composition can be hammer milled without cryogenics result in the form of particles wherein 90% of the particles have particle size of about 250 μm or less and the material has a glass transition temperature of between about 55° C. to about 58° C. and a relative viscosity of about 1.45 to about 1.95 centipoise. The polymer composition can be used to form an aqueous suspension. The material is ideally suited for use in preparing particleboard. A method is disclosed for preparing such polylactic acid polymers. The method involves obtaining an amorphous polylactic acid polymer having a weight average molecular weight of between about 115,000 to about 180,000. Treating the polylactic acid polymer to reduce the molecular weight to between about 35,000 to 45,000 such that it has a glass transition temperature of between about 55° C. and 58° C. and a relative viscosity of about 1.45 to about 1.95. Material can be formed into particles in a commercial hammer mill with bypass such that 90% of the initial mass results in the particles which can pass thru a sieve having a pore size of about 250 μm. During particle board formation the temperature of around 140-140 C being reached to optimally activate the adhesive; Bond strengths and throughput rates of resulting particle boards can be controlled thereafter, with variable combination of particle sizes, adhesive loading and initial moisture content.

Provided is a palp fibrous accumulated sheet including: a liquid permeable pulp fibrous accumulated layer containing a crushed pulp or base-fibers mainly including a crushed pulp, and a binder; and a plurality of fiber crimped parts formed by compression and pressurization, the fiber crimped parts being formed so that crushed pulp fibers each straddling the adjacent fiber crimped parts are present.

A process for recycling lignocellulosic fibers from a fiberboard (100) comprising compressed lignocellulosic fibers bonded together by a binding agent. The process comprises the steps of: —disintegrating (101) the fiberboard (100) to provide fiberboard pieces (110); —steaming (111) the fiberboard pieces (110) to decompress and release the lignocellulosic fibers by hydrating them, as well as hydrolyzing the binding agent; —releasing the overpressure; —removing excess water vapor to provide portions (120) comprising released lignocellulosic fibers; and—separating (121) the lignocellulosic fibers in the portions (120) comprising released lignocellulosic fibers to provide recycled lignocellulosic fibers (130).

A process for recycling lignocellulosic fibers from a fiberboard (100) comprising compressed lignocellulosic fibers bonded together by a binding agent. The process comprises the steps of: —disintegrating (101) the fiberboard (100) to provide fiberboard pieces (110); —steaming (111) the fiberboard pieces (110) to decompress and release the lignocellulosic fibers by hydrating them, as well as hydrolyzing the binding agent; —releasing the overpressure; —removing excess water vapor to provide portions (120) comprising released lignocellulosic fibers; and—separating (121) the lignocellulosic fibers in the portions (120) comprising released lignocellulosic fibers to provide recycled lignocellulosic fibers (130).

The present invention relates to a process for preparing a bonding resin, wherein lignin is provided in the form of a solution in ammonia and/or an organic base and mixed with one or more crosslinkers and optionally one or more additives. The bonding resin is useful for example in the manufacture of laminates, mineral wool insulation and wood products such as plywood, oriented strandboard (OSB), laminated veneer lumber (LVL), medium density fiberboards (MDF), high density fiberboards (HDF), parquet flooring, curved plywood, veneered particleboards, veneered MDF or particle boards. The bonding resin is also useful for example in composites, molding compounds and foundry applications.

Fiberboard or chipboard is made by first comminuting vegetable starting material in a first comminutor into a stream of loose plant particles with silicate particles. Then, in a first classifier silicate particles of a diameter of less than 50 μm are separated from the plant particles of the stream. The plant particles remaining in the stream are then glue-coated, and the stream is pressed into fiberboard or chipboard.

The present invention provides a moldable mixture containing large portion of agricultural fibers and small portion of a binding agent and a flow-promoting filler material. The moldable mixture is substantially free of formaldehyde, with low moisture content and high draw ratio. The present invention also provides methods of manufacturing molded products and related parts, based on the claimed moldable mixture. Molded products (830) and related parts such as runner (810) and plank (820) with light weight, high density and more complex profile are manufactured by the claimed methods including steps of providing required materials for a moldable mixture, mixing the provided materials to form a moldable mixture, shaking the moldable mixture in preparing for compression molding and compression molding the moldable mixture to form molded products and related parts.