A fiber material is filled into a cavity of a tool to produce a product from the fiber material. The tool comprises a mold which defines the cavity therein and a holder which supports the mold. The holder is displaced to move the mold to at least one thermal treatment station The fiber material is thermally treated in the mold at the at least one thermal treatment station.

A process of making a drag-reducing aerodynamic vehicle system includes injection molding a body configured for attachment to a roof of a vehicle with a sliding core, wherein the body comprises an air inlet extending through a surface of the body, wherein the air inlet includes an air guide boss extending from an interior surface of the body, wherein the air guide boss adjusts an air stagnation point away from the windshield to reduce air pressure and drag on the vehicle; and ejecting the drag-reducing aerodynamic vehicle system from the injection mold using the sliding core.

A method for producing a sandwich panel with a reinforced foam core includes inserting rod-shaped, thermoplastic reinforcing elements into a thermoplastic foam material such that the reinforcing elements extend through the foam material. End regions of the reinforcing elements project out of the foam material. The foam material is thermoformed to form a reinforced foam core, wherein the end regions of the reinforcing elements are integrally formed by applying temperature and pressure to the cover surfaces of the foam material and are bonded to the foam material in a fused connection. A thermoplastic cover layer is laminated on either side by applying temperature and pressure to the reinforced foam core on the cover surfaces of the foam material in order to form the sandwich panel, wherein the cover layers are bonded to the reinforced foam core in a fused connection.

A method of manufacturing the synthetic resin welded body includes the steps of: preparing an oil passage forming member including a welding portion having a top portion serving as a welding face; preparing a baffle plate having a welded face; disposing the oil passage forming member and the baffle plate so that the welding face comes in contact with the welded face; and radiating laser light to the welding portion to weld the welding face and the welded face. A recess is formed in the baffle plate so that a groove portion is formed along an outer peripheral face of the welding portion when the oil passage forming member and the baffle plate are disposed so that the welding face comes in contact with the welded face.

A method of manufacturing the synthetic resin welded body includes the steps of: preparing an oil passage forming member including a welding portion having a top portion serving as a welding face; preparing a baffle plate having a welded face; disposing the oil passage forming member and the baffle plate so that the welding face comes in contact with the welded face; and radiating laser light to the welding portion to weld the welding face and the welded face. A recess is formed in the baffle plate so that a groove portion is formed along an outer peripheral face of the welding portion when the oil passage forming member and the baffle plate are disposed so that the welding face comes in contact with the welded face.

A method for joining two objects by anchoring an insert portion provided on one of the objects in an opening provided on the other one of the objects. The anchorage is achieved by liquefaction of a thermoplastic material and interpenetration of the liquefied material and a penetrable material, the two materials being arranged on opposite surfaces of the insert portion and the wall of the opening. Before such liquefaction and interpenetration, an interference fit is established in which such opposite surfaces are pressed against each other, and, for the anchoring, mechanical vibration energy and possibly a shearing force are applied, wherein the shearing force puts a shear stress on the interference fit.

A method for joining two objects by anchoring an insert portion provided on one of the objects in an opening provided on the other one of the objects. The anchorage is achieved by liquefaction of a thermoplastic material and interpenetration of the liquefied material and a penetrable material, the two materials being arranged on opposite surfaces of the insert portion and the wall of the opening. Before such liquefaction and interpenetration, an interference fit is established in which such opposite surfaces are pressed against each other, and, for the anchoring, mechanical vibration energy and possibly a shearing force are applied, wherein the shearing force puts a shear stress on the interference fit.

A structural reinforcement for an article including a carrier that includes: (i) a mass of polymeric material having an outer surface; and (is) at least one consolidated fibrous insert having an outer surface and including at least one elongated fiber arrangement having a plurality of ordered fibers arranged in a predetermined manner. The fibrous insert is envisioned to adjoin the mass of the polymeric material in a predetermined location for carrying a predetermined load that is subjected upon the predetermined location (thereby effectively providing localized reinforcement to that predetermined location). The fibrous insert and the mass of polymeric material are of compatible materials, structures or both, for allowing the fibrous insert to be at least partially joined to the mass of the polymeric material. Disposed upon at least a portion of the carrier will be a mass of activatable material.

A cartridge for a dispensing device contains at least one elongate film pouch, which is inherently non-rigid and which has a chamber for receiving a composition. The cartridge also contains a head part for interacting with the film pouch. The film pouch has an opening on a side facing the head part, which is closed by a cover. The cover has a predetermined breaking region. A method can be used for producing such a cartridge.

A cartridge for a dispensing device contains at least one elongate film pouch, which is inherently non-rigid and which has a chamber for receiving a composition. The cartridge also contains a head part for interacting with the film pouch. The film pouch has an opening on a side facing the head part, which is closed by a cover. The cover has a predetermined breaking region. A method can be used for producing such a cartridge.