The present invention relates to fiber composite plastic (11, 13) comprising a polymer (40, 41) and at least one textile (50), which has at least one palpably inhomogeneous surface (60, 61) with a textile structure and is entirely surrounded by polymer (40, 41), wherein the fiber composite plastic (11, 13) has at least one palpably inhomogeneous surface (60, 61), wherein inhomogeneities of this fiber composite plastic surface are caused by the textile structure, and a method for producing the fiber composite plastic (11, 13).

A method for bonding thermoplastic fiber-composite parts comprises providing surface texture on one or both parts being bonded, and/or providing both parts with engagement features. Such surface textures and engagement features have a specific geometry and fiber alignment that facilitate fibrous interlock between the two parts at a bonding interface via in-situ consolidation.

A method for bonding thermoplastic fiber-composite parts comprises providing surface texture on one or both parts being bonded, and/or providing both parts with engagement features. Such surface textures and engagement features have a specific geometry and fiber alignment that facilitate fibrous interlock between the two parts at a bonding interface via in-situ consolidation.

The invention relates to an impregnated yarn, a ribbed thin-walled composite product comprising such an impregnated yarn, and a method of making them. Such an impregnated yarn (10d; 10e) comprises at least two continuous strands (10a; 10b) comprising plant fibers (11), said strands (10a; 10b) being impregnated with thermoplastic material (12a) in at least 60% of their volume, each of said strands (10a; 10b) being individually twisted and all of said strands (10a; 10b) also being twisted in a configuration (10d) held by the thermoplastic material (12a).

A method for producing a composite material. The method includes the steps of producing an initial dry preform, formed from unidirectional continuous dry fibers, applying non-woven filaments to a first main face of the dry preform, and needling the filaments with a needling device. The needling device includes a plurality of needles, each provided with at least one notch, so that filaments are driven by the needles and arranged in a direction substantially perpendicular to the continuous fibers of the dry perform. The method includes the further step of impregnating the dry preform with an impregnation polymer, the impregnation polymer constituting the matrix of the composite material part.

A method for manufacturing a fiber formed body includes forming a fiber board into a predetermined outer shape while forming a pattern on an outer surface of the fiber board by compressing the fiber board, a forming at least one positioning member by compressing the fiber board, and positioning, relative to a cutoff device, the fiber board using the positioning member, and cutting off a cutoff target part of the fiber board using the cutoff device. In the method for manufacturing the fiber formed body, formation of the pattern during the forming of the outer shape and formation of the positioning member during the forming of the positioning member are simultaneously performed.

A printed sheet fiber entanglement apparatus entangles fibers from neighboring printed fibrous layers (e.g., sheets) with one another. As a stack of printed fibrous sheets is built up, periodically a holey plate is loaded against the top sheet of the stack. The guide plate may move the sheet down over the registration pins, and then an array of felting needles are thrust into the stack. An array of needles with upward and/or downward facing barbs is thrust thought holes in the guide plate into the stack through printed sheets closest to the guide plate. As the needles pushed into or are withdrawn from the stack, barbs on the felting needles intertwine fibers from the fibrous sheets through printed marking material and with neighboring sheets. The needle array may translate slightly between multiple thrusts so that a subsequent needling thrust may occur in a slightly new location.

Expandable substrates, which are referred to as blanks, are created by compressing thermobonded nonwovens after heating the binder material above its melting temperature, and then cooling the compressed nonwovens so that the binder material hardens and holds the fibers of the nonwoven together in a compressed configuration with stored kinetic energy. A mold for the component to be manufactured can be partially filled with a number of boards (or blanks) in a stacked, vertically, adjacent or even random orientation. Upon application of heat to the boards or blanks or parts in the mold, the binder material is melted so as to allow the nonwoven material to expand in one or more directions, and thereby fill all or part of the mold. Upon cooling, the binder material again hardens, and the molded component is retrieved from the mold.

A production method of producing a fiber-reinforced resin molding includes: kneading, in a kneader, molten thermoplastic resin with opened reinforcing fibers obtained by opening a bundle of reinforcing fibers, to produce a kneaded mixture; and placing or charging the kneaded mixture into a molding device to produce a fiber-reinforced resin molding.

A pultruded fibre-reinforced strip (50) configured to be stacked with one or more similar strips (50) to form a spar cap of a wind turbine blade (10), comprising—a core (51) comprising a plurality of first fibres embedded in a resin matrix, the plurality of first fibres being carbon fibres and/or glass fibres, and—a surface layer (52) enclosing and covering the core (51) and comprising a plurality of second fibres imbedded in the resin matrix, the majority of the plurality of second fibres having an elastic modulus less than 10 GPa.