B29K505/00

Fused filament fabrication of vacuum insulator

In some examples, an additive manufacturing technique for forming a vacuum insulator. For example, a method including forming an article including a first layer, a second layer, and at least one support member extending between the first and second layer by depositing a filament via a filament delivery device, wherein the filament includes a sacrificial binder and a powder, and wherein the first layer, second layer, and at least one support member define an open cavity within the article; removing the binder; and sintering the article to form the vacuum insulator, wherein the vacuum insulator defines a vacuum environment in the cavity.

Shaping device and shaping method
11633787 · 2023-04-25 · ·

A shaping device for producing a layered body by repeatedly performing a step of forming a powder layer and a step of fixing powder in at least a partial region of the powder layer includes a first liquid application unit configured to apply a first liquid including a binder for binding the powder, a second liquid application unit configured to apply a second liquid for suppressing a flow of the first liquid, and a control unit that controls the first liquid application unit and the second liquid application unit so that where the powder in a first region of the formed powder layer is to be fixed, the first liquid is applied to the first region and the second liquid is applied to a second region adjacent to the first region. The second liquid is a liquid having higher permeability to the powder layer than the first liquid.

Three-dimensional shaped article producing composition, production method for three-dimensional shaped article, and three-dimensional shaped article production apparatus

A three-dimensional shaped article producing composition is provided and contains a plurality of particles, a solvent for dispersing the particles, and a binder having a function to temporarily bind the particles to one another in a state where the solvent is removed, wherein a volume-based average particle diameter of the particles is 0.1 μm or more and less than 50 μm, and a content ratio of the binder is 1.5 vol % or more and 10 vol % or less.

3D printing device and 3D printing method

A 3D printing device for producing a three-dimensional component form at least two different materials. The 3D printing device has both a spray-printing unit and an electron-beam and/or laser unit. To produce the three-dimensional component, the spray-printing unit is designed and set up to spray the at least two different materials, and the electron-beam and/or laser unit is designed and set up to join sprayed-on material integrally by fusing by means of an electron beam and/or by means of a laser beam of the electron-beam and/or laser unit.

Method of producing anisotropic conductive film and anisotropic conductive film

A method of producing an anisotropic conductive film having a three-layer structure including a first connection layer, a second connection layer, and a third connection layer. The connection layers are each formed mainly of an insulating resin. The first connection layer is held between the second connection layer and the third connection layer.

Additive manufacturing of metal objects

A radiation-curable slurry for additive manufacturing of 3D metal objects is provided, comprising: (a) 2-45 wt % of a polymerizable resin; (b) 0.001-10 wt % of one or more polymerization photoinitiators; and (c) 55-98 wt % of a mixture of metal-containing compounds, wherein the mixture of metal-containing compounds comprises, based on the weight of said mixture, 5-95 wt % of metal particles and 5-95 wt % of one or more metal precursors. An additive manufacturing method for producing a three-dimensional metal object using the slurry is provided, as well as three-dimensional metal objects obtainable by the method.

Resin composition for three-dimensional modeling, three-dimensional modeled article, and method for manufacturing three-dimensional modeled article
11795312 · 2023-10-24 · ·

The present invention addresses the problem of providing a three-dimensional modeled article having high dimensional precision, high strength, and high ductility, and a resin composition for a three-dimensional modeled article, the resin composition being used to fabricate the three-dimensional modeled article, and of providing a method for manufacturing a three-dimensional modeled article. To address this problem, a resin composition for a three-dimensional modeled article according to the present invention contains resin particles having a continuous phase including a thermoplastic resin, and a dispersed phase including a thermoplastic elastomer, dispersed in the continuous phase, the amount of the thermoplastic elastomer therein being 1-12 parts by mass with respect to a total of 100 parts by mass of the thermoplastic resin and the thermoplastic elastomer.

Molded article with metallic appearance

The present invention relates to a molded article with a metallic appearance and a process for making the same. Particularly, the present invention relates to a molded article having a part that comprises a layer with a sandwich structure.

Three-dimensional printing

An example three-dimensional (3D) printing kit includes a particulate build material, which includes from about 80 wt % to 100 wt % metal particles based on a total weight of the particulate build material. In some examples, the kit also includes a binder fluid, which includes water and a curable polyurethane adhesion promoter in an amount ranging from about 0.5 wt % to about 15 wt % based on a total weight of the binder fluid. The curable polyurethane adhesion promoter is formed from a polyisocyanate; an acrylate or methacrylate, the acrylate or methacrylate having at least one hydroxyl functional group and having an acrylate functional group or a methacrylate functional group; a carboxylic acid including one or two hydroxyl functional groups, an amount of the carboxylic acid ranging from 0 wt % to about 10 wt %; and a sulfonate or sulfonic acid having one or two hydroxyl functional groups or one or two amino functional groups.

Composites with thermoplastic epoxy polymeric phase, articles such as carriers made therewith and associated methods
12043709 · 2024-07-23 · ·

A structural reinforcement for an article including a carrier (10) that includes: (i) a mass of polymeric material (12) having an outer surface; and (ii) at least one fibrous composite Insert (14) or overlay (980) having an outer surface and including at least one elongated fiber arrangement (e.g., having a plurality of ordered fibers). The fibrous Insert (14) or overlay (980) is envisioned to adjoin the mass of the polymeric material in a predetermined location for carrying a predetermined load that Is subjected upon the predetermined location (thereby effectively providing localized reinforcement to that predetermined location). The fibrous insert (14) or overlay (980) and the mass of polymeric material (12) are of compatible materials, structures or both, for allowing the fibrous insert or overlay to be at feast partially joined to the mass of the polymeric material. Disposed upon at least a portion of the carrier (10) may be a mass of activatable material (126). The fibrous insert (14) or overlay (980) may include a polymeric matrix that includes a thermoplastic epoxy.