A method and apparatus for processing mail is provided. A feeder serially feeds envelope from a stack of mail. Two cutters at a cutting station cuts one or two edges of the envelopes. As the envelopes travel from the feeder to the cutters the envelope is jogged on two edges to justify the contents with the envelopes. Additionally, an improved feeder is provided to reduce the number of jams created when feeding the envelopes from the stack.

A method and apparatus for processing mail is provided. A feeder serially feeds envelope from a stack of mail. Two cutters at a cutting station cuts one or two edges of the envelopes. As the envelopes travel from the feeder to the cutters the envelope is jogged on two edges to justify the contents with the envelopes. Additionally, an improved feeder is provided to reduce the number of jams created when feeding the envelopes from the stack.

An apparatus includes an input bin for receiving a stack of envelopes, a conveyor for conveying each envelope of the stack along an envelope path, and a cartridge retainer adapted for electrical connection to an inkjet cartridge defining a 1M array of inkjet printing nozzles. The apparatus further includes a controller electrically coupled to the cartridge retainer and configured to activate the inkjet cartridge nozzles to deposit ink droplets according to a predetermined duty cycle able to cause printing, on an envelope conveyed at a first feed rate, a first indicium having a density of MN dots per inch, where N is greater than M/2 and less than M. The conveyor, however, conveys envelopes faster than the first feed rate, whereby the first indicium is printed at a density of less than MN dots per inch on a moving envelopes.

An apparatus includes an input bin for receiving a stack of envelopes, a conveyor for conveying each envelope of the stack along an envelope path, and a cartridge retainer adapted for electrical connection to an inkjet cartridge defining a 1M array of inkjet printing nozzles. The apparatus further includes a controller electrically coupled to the cartridge retainer and configured to activate the inkjet cartridge nozzles to deposit ink droplets according to a predetermined duty cycle able to cause printing, on an envelope conveyed at a first feed rate, a first indicium having a density of MN dots per inch, where N is greater than M/2 and less than M. The conveyor, however, conveys envelopes faster than the first feed rate, whereby the first indicium is printed at a density of less than MN dots per inch on a moving envelopes.

An apparatus and method for opening an envelope for insertion of a collation. The apparatus includes a plurality of actuated suction cups that are positioned above an envelope in an insertion station. The actuated suction cups move downward to engage a top surface of the envelope and to lift the top surface away from the bottom surface in order to facilitate insertion of the collation. The suction cups include a first group that is actuated for opening all envelopes, and a second group, independently actuatable from the first group, and that is actuated only for opening envelopes having characteristics that require the additional suction cups.

An apparatus and method for opening an envelope for insertion of a collation. The apparatus includes a plurality of actuated suction cups that are positioned above an envelope in an insertion station. The actuated suction cups move downward to engage a top surface of the envelope and to lift the top surface away from the bottom surface in order to facilitate insertion of the collation. The suction cups include a first group that is actuated for opening all envelopes, and a second group, independently actuatable from the first group, and that is actuated only for opening envelopes having characteristics that require the additional suction cups.

A conveyor system is provided including a conveyor and a plurality of functional trays that are removably attachable to the conveyor. Each tray includes a plate having first and second dimensions that are orthogonal to each other, and the plate includes a coupler configured to be removably attached to the conveyor with the second dimension of the plate being in parallel with a moving direction of the conveyor. The plurality of functional trays include one or more of an envelope-opening mechanism, an item-pushing mechanism, an envelope-closing mechanism, an item-wrapping mechanism, and a tray-height-adjustment mechanism. For example, the item-pushing mechanism includes a pusher slidably coupled to the plate, and a linear actuator configured to move the pusher relative to the plate along the first dimension so as to push an item off the functional tray.

A conveyor system is provided including a conveyor and a plurality of functional trays that are removably attachable to the conveyor. Each tray includes a plate having first and second dimensions that are orthogonal to each other, and the plate includes a coupler configured to be removably attached to the conveyor with the second dimension of the plate being in parallel with a moving direction of the conveyor. The plurality of functional trays include one or more of an envelope-opening mechanism, an item-pushing mechanism, an envelope-closing mechanism, an item-wrapping mechanism, and a tray-height-adjustment mechanism. For example, the item-pushing mechanism includes a pusher slidably coupled to the plate, and a linear actuator configured to move the pusher relative to the plate along the first dimension so as to push an item off the functional tray.

A method for opening an envelope throat of an envelope transported along an envelope channel dependably opens the envelope throat of the envelope during insertion in an inserter. The envelope, in order to open the envelope throat, is first over-pressed against a counter-pressure and then the counter-pressure is released to open the envelope throat, and/or the envelope is over-pressed against the hold-down force that holds the envelope down on an envelope transport, in order to open the envelope throat. For this purpose, an inserter inserts one or more items into an envelope moving along an envelope channel.

A method and apparatus for processing mail is provided. A feeder serially feeds envelope from a stack of mail. Two cutters at a cutting station cuts one or two edges of the envelopes. As the envelopes travel from the feeder to the cutters the envelope is jogged on two edges to justify the contents with the envelopes. Additionally, an improved feeder is provided to reduce the number of jams created when feeding the envelopes from the stack.