A fiber material is filled into a cavity of a tool to produce a product from the fiber material. The tool comprises a mold which defines the cavity therein and a holder which supports the mold. The holder is displaced to move the mold to at least one thermal treatment station The fiber material is thermally treated in the mold at the at least one thermal treatment station.

A fiber material is filled into a cavity of a tool to produce a product from the fiber material. The tool comprises a mold which defines the cavity therein and a holder which supports the mold. The holder is displaced to move the mold to at least one thermal treatment station The fiber material is thermally treated in the mold at the at least one thermal treatment station.

Provided is a feather separation system for separating feathers from a product in which feathers are filled into a bag-shaped product of a covering. The feather separation system includes: a cutting part configured to cut the product into individual pieces so that at least a part of the bag-shaped product of the covering is open; a feather separation part configured to separate the individual pieces of the product into the feathers and the covering; and an airflow introduction part configured to introduce airflow to the feather separation part.

Provided is a feather separation system for separating feathers from a product in which feathers are filled into a bag-shaped product of a covering. The feather separation system includes: a cutting part configured to cut the product into individual pieces so that at least a part of the bag-shaped product of the covering is open; a feather separation part configured to separate the individual pieces of the product into the feathers and the covering; and an airflow introduction part configured to introduce airflow to the feather separation part.

Mattress assemblies including fiber panels generally include bicomponent fibers including optically active particles within a core thereof. The bicomponent fibers can be treated with a fire retardant or untreated and blended with fire retardant fibers. The bicomponent fibers are configured to transform radiant body heat of an end user.

Mattress assemblies including fiber panels generally include bicomponent fibers including optically active particles within a core thereof. The bicomponent fibers can be treated with a fire retardant or untreated and blended with fire retardant fibers. The bicomponent fibers are configured to transform radiant body heat of an end user.

Mattress assemblies including coil innerspring units, coil innerspring units by themselves, and processes for making the coil innerspring units, wherein the coils within the coil innerspring unit are manufactured with the same geometry, same composition, and from the same gauge wire using different heat treatments to provide the coil innerspring unit with different spring rates.

Mattress assemblies including coil innerspring units, coil innerspring units by themselves, and processes for making the coil innerspring units, wherein the coils within the coil innerspring unit are manufactured with the same geometry, same composition, and from the same gauge wire using different heat treatments to provide the coil innerspring unit with different spring rates.

A foam core mattress including a cushion layer having a foam with an IFD of between about 6 to about 18 and a density of between about 1.5 lb./ft.sup.3 to about 4 lb./ft.sup.3. The mattress includes a core that is coupled with a bottom surface of the cushion layer. The core includes a matrix of rebond foam pieces that includes at least 5% foam pieces having volumes of less than about 0.5 in.sup.3, at least 40% foam pieces having volumes of between about 0.5 and 2.0 in.sup.3, and at least 20% foam pieces having volumes of greater than 2.0 in.sup.3, wherein the core has an IFD of between about 21 and 36. The mattress includes a base layer coupled with a bottom surface of the core. The base layer has an IFD of between about 28 to about 70 and a density of between 1.5 lb./ft.sup.3 to about 2 lb./ft.sup.3.

A foam core mattress including a cushion layer having a foam with an IFD of between about 6 to about 18 and a density of between about 1.5 lb./ft.sup.3 to about 4 lb./ft.sup.3. The mattress includes a core that is coupled with a bottom surface of the cushion layer. The core includes a matrix of rebond foam pieces that includes at least 5% foam pieces having volumes of less than about 0.5 in.sup.3, at least 40% foam pieces having volumes of between about 0.5 and 2.0 in.sup.3, and at least 20% foam pieces having volumes of greater than 2.0 in.sup.3, wherein the core has an IFD of between about 21 and 36. The mattress includes a base layer coupled with a bottom surface of the core. The base layer has an IFD of between about 28 to about 70 and a density of between 1.5 lb./ft.sup.3 to about 2 lb./ft.sup.3.