The invention is directed to a solid, porous material for generating hydrogen gas, said material having a porosity of 20 to 75 vol %, and a composition comprising, based on the weight of the material, 50 to 99% of a boron hydride compound, and 1 to 30% of a binder. A further aspect of the invention relates to a gas generator comprising said material and use thereof in aerospace applications.

Employing non-energetic MCPs as hosts (fuel) for the adsorption of oxidant molecules enables the intimate and molecular scale mixing of fuel and oxidizer on a level that is not commonly achievable in traditional energetic mixtures. The adsorption of the oxidants into MOF-5 resulted in increased heat released upon decomposition, which shows potential for utilization of this method as a platform to develop high-performance primary energetic materials.

A single-step method for preparing nano-sized cocrystals of explosive material by preparing a coformer solution having an explosive precursor dissolved into a liquid medium and a second explosive precursor dispersed in the liquid medium. The viscosity and solubility of the coformer solution may be modified by addition of binders, plasticizers, surfactants and anti-foaming agents to the coformer solution. The coformer solution is then milled to mechanically form the cocrystals. Further milling produces the desired cocrystal sizes.

An explosive device is described herein, wherein the explosive device includes a substrate that has a surface, wherein surface energy of a portion of the surface of the substrate has been modified in a vacuum chamber from a first surface energy to a second surface energy. The explosive device additionally includes explosive material that has been deposited on the surface of the substrate in the vacuum chamber by way of physical vapor deposition (PVD), wherein the explosive material is deposited on the portion of the surface of the substrate subsequent to the surface energy of the portion of the surface of the substrate being modified from the first surface energy to the second surface energy.

An explosive device is described herein, wherein the explosive device includes a substrate that has a surface, wherein surface energy of a portion of the surface of the substrate has been modified in a vacuum chamber from a first surface energy to a second surface energy. The explosive device additionally includes explosive material that has been deposited on the surface of the substrate in the vacuum chamber by way of physical vapor deposition (PVD), wherein the explosive material is deposited on the portion of the surface of the substrate subsequent to the surface energy of the portion of the surface of the substrate being modified from the first surface energy to the second surface energy.

A device for the controlled initiation of a subdetonative reaction of an explosive charge arranged in a shell includes at least one explosive charge core extending in a region of a longitudinal axis of the explosive charge. A transverse dimension of the explosive charge core is adaptable to a radial extent of the shell in a longitudinal direction of the explosive charge, while a charging of the explosive charge core is set homogeneously or locally variably over a length of the explosive charge core with respect to a type of explosive material.

A device for the controlled initiation of a subdetonative reaction of an explosive charge arranged in a shell includes at least one explosive charge core extending in a region of a longitudinal axis of the explosive charge. A transverse dimension of the explosive charge core is adaptable to a radial extent of the shell in a longitudinal direction of the explosive charge, while a charging of the explosive charge core is set homogeneously or locally variably over a length of the explosive charge core with respect to a type of explosive material.

A very high brisance metal powder explosive is created by including a multitude of hollow aluminum/aluminum oxide micro-particle shells deposited within a high explosive composition matrix. The interior of such micro-particle shells may contain air, nitrogen, other gases, combinations thereof, or possibly even be a vacuum. The invention might be used on warheads that are fragmentation warheads, explosively formed penetrators, air blast warheads, shaped charge jets of shaped charge warheads, or other high explosive-driven devices.

A very high brisance metal powder explosive is created by including a multitude of hollow aluminum/aluminum oxide micro-particle shells deposited within a high explosive composition matrix. The interior of such micro-particle shells may contain air, nitrogen, other gases, combinations thereof, or possibly even be a vacuum. The invention might be used on warheads that are fragmentation warheads, explosively formed penetrators, air blast warheads, shaped charge jets of shaped charge warheads, or other high explosive-driven devices.

An additive manufacturing process includes pressurizing and heating a slurry, flowing the pressurized heated slurry through a nozzle, and depositing the slurry in a predetermined pattern.