C10B3/00

SYSTEMS FOR PRODUCING ANODE GRADE COKE FROM HIGH SULFUR CRUDE OILS
20170335199 · 2017-11-23 ·

Methods and systems for producing anode grade coke are disclosed, which allow anode grade coke to be produced from crude oil having a high sulfur content. A fraction of the resid is hydrotreated while another fraction of the resid is treated in a solvent deasphalting unit. A synthetic stream is provided by blending hydrotreated resid with one or more streams from the deasphalting unit. The synthetic stream is fed to an anodic coker unit.

TWO-STAGE BIOMASS PYROLYSIS

The present disclosure relates generally to a two-stage biomass pyrolysis processes that maximize pyrolysis vapor yield from a lignocellulosic biomass while being conducive to commercial-scale throughput of biomass. A lignocellulosic feedstock is first pyrolyzed in a reactor first stage comprising at least one auger at a temperature and residence time that produces pyrolysis vapors derived predominantly from cellulose and hemi-cellulose fractions of the feedstock. Partially-pyrolyzed feedstock from the reactor first stage is then pyrolyzed in a reactor second stage at a higher temperature for an additional residence time to produce additional pyrolysis vapors that are predominantly derived from lignin. Certain embodiments arrange multiple reactor first stages around a single reactor second stage.

INDUSTRIAL PROCESS USING A FORCED-EXHAUST METAL FURNACE AND MECHANISMS DEVELOPED FOR SIMULTANEOUSLY PRODUCING COAL, FUEL GAS, PYROLIGNEOUS EXTRACT AND TAR

This patent of invention is related to a process and a furnace developed for production of charcoal with recovery of gases, tar and pyrolgneous extract. The unity system is composed by a metallic furnace, a loading platform, a carbonization platform and unloading platform. For continuous generation of gases, the process operates with multiple carbonization platforms and one or more furnaces for carbonization platform. The furnace is provided with air inputs in strategic side points and mechanism for relieving pressure. The carbonization system is composed by an exhauster, special pipes for conducting the gases, and devices for the recovery of condensable. The gases generated in the process are directed to a burner, a gasifier or directly in a boiler to generate thermal and/or electrical energy. The technology presents, exclusively, a gravimetric yield in fuel gas superior to 60% and a productivity on charcoal above 800 kg/h, so that each operating cycle of the furnace takes less than 5 hours. The coal is discharged hot, after carbonization and loaded on wooden billets immediately after unloading. The process combines technical, economic, operational, and environmentally viable solutions

INDUSTRIAL PROCESS USING A FORCED-EXHAUST METAL FURNACE AND MECHANISMS DEVELOPED FOR SIMULTANEOUSLY PRODUCING COAL, FUEL GAS, PYROLIGNEOUS EXTRACT AND TAR

This patent of invention is related to a process and a furnace developed for production of charcoal with recovery of gases, tar and pyrolgneous extract. The unity system is composed by a metallic furnace, a loading platform, a carbonization platform and unloading platform. For continuous generation of gases, the process operates with multiple carbonization platforms and one or more furnaces for carbonization platform. The furnace is provided with air inputs in strategic side points and mechanism for relieving pressure. The carbonization system is composed by an exhauster, special pipes for conducting the gases, and devices for the recovery of condensable. The gases generated in the process are directed to a burner, a gasifier or directly in a boiler to generate thermal and/or electrical energy. The technology presents, exclusively, a gravimetric yield in fuel gas superior to 60% and a productivity on charcoal above 800 kg/h, so that each operating cycle of the furnace takes less than 5 hours. The coal is discharged hot, after carbonization and loaded on wooden billets immediately after unloading. The process combines technical, economic, operational, and environmentally viable solutions

Systems, apparatus and methods for optimizing the pyrolysis of biomass using thermal expansion
09719020 · 2017-08-01 ·

A process for pyrolyzing biomass comprises pyrolyzing cellulosic biomass in a fast pyrolysis chamber by heating the cellulosic biomass to a pyrolyzation temperature to generate a pyrolysis vapor flow therefrom. The pyrolysis vapor flow is directed from the fast pyrolysis chamber along a vapor flow conduit to a condensation trap at a temperature sufficient to condense the vapor to liquid and generate a thermal gradient along the vapor flow conduit between the pyrolysis chamber and condensation trap. A majority of the pyrolysis vapor flow along the vapor flow conduit to the condensation trap is achieved by natural convection. Systems that can practice this process are also disclosed.

Systems, apparatus and methods for optimizing the pyrolysis of biomass using thermal expansion
09719020 · 2017-08-01 ·

A process for pyrolyzing biomass comprises pyrolyzing cellulosic biomass in a fast pyrolysis chamber by heating the cellulosic biomass to a pyrolyzation temperature to generate a pyrolysis vapor flow therefrom. The pyrolysis vapor flow is directed from the fast pyrolysis chamber along a vapor flow conduit to a condensation trap at a temperature sufficient to condense the vapor to liquid and generate a thermal gradient along the vapor flow conduit between the pyrolysis chamber and condensation trap. A majority of the pyrolysis vapor flow along the vapor flow conduit to the condensation trap is achieved by natural convection. Systems that can practice this process are also disclosed.

Methods and systems for processing a reaction product mixture of cellulosic biomass material

Processing of a reaction product mixture of cellulosic biomass material containing at least one volatile organic compound at least one of lignin, a lignin-derived compound, unextracted cellulose, unextracted hemicellulose, a caramelan, and any combination thereof by vaporizing the at least one volatile organic compound using at least thermal energy generated by combusting at least a portion of the reaction product mixture. In a particular embodiment, the reaction product mixture comes from reactions involving deconstruction (or digestion) of cellulosic biomass which contains various polysaccharides (e.g., carbohydrates) and lignin.

Methods for forming resins and other byproducts from raw coal

A method of producing at least one or more resins is disclosed. The method includes providing an amount of raw coal. The raw coal includes one or more impurities therein. The method also includes beneficiating the amount of raw coal to selectively removing at least a portion of some of the one or more impurities in the raw coal to form beneficiated coal. Additionally, the method includes processing the beneficiated coal to produce an amount of pitch. The method further includes modifying at least some of the pitch to produce the one or more resins. The one or more resins include a selected amount of a remainder of the one or more impurities that were not removed while beneficiating the amount of the raw coal, processing the beneficiated coal, and modifying at least some of the pitch.

Apparatus for fuel gas production and combustion

An apparatus for fuel gas production and combustion comprises a solid fuel feeding unit for receiving and feeding solid fuel; a gas producing unit being connected to the solid fuel feeding unit for receiving solid fuel from the solid fuel feeding unit; an air feeding unit connected to the gas producing unit for feeding air to the gas producing unit to cause a gasification reaction; an ash trapping unit connected to the gas producing unit for separating fly ash and dust from the fuel gas; a burner unit connected to the ash trapping unit for combusting the fuel gas; and an ash discharging unit connected to the gas producing unit and ash trapping unit and comprising a bottom ash discharging part and a fly ash discharging part, characterized in that the air feeding unit comprises a plurality of air feeding parts wherein at least one air feeding part being connected to the gas producing unit and at least one air feeding part being connected to the ash trapping unit.

Apparatus for fuel gas production and combustion

An apparatus for fuel gas production and combustion comprises a solid fuel feeding unit for receiving and feeding solid fuel; a gas producing unit being connected to the solid fuel feeding unit for receiving solid fuel from the solid fuel feeding unit; an air feeding unit connected to the gas producing unit for feeding air to the gas producing unit to cause a gasification reaction; an ash trapping unit connected to the gas producing unit for separating fly ash and dust from the fuel gas; a burner unit connected to the ash trapping unit for combusting the fuel gas; and an ash discharging unit connected to the gas producing unit and ash trapping unit and comprising a bottom ash discharging part and a fly ash discharging part, characterized in that the air feeding unit comprises a plurality of air feeding parts wherein at least one air feeding part being connected to the gas producing unit and at least one air feeding part being connected to the ash trapping unit.