C22B4/00

MAGNETITE-BASED SINTERED ORE AND METHOD OF PRODUCING SAME

This invention relates to magnetite-based sintered iron ore wherein a magnetite ore powder, which is not currently utilized owing to its low reducibility index among iron ore materials serving as a main material in iron-making processes, is improved so as to have a high reducibility index, and to a method of manufacturing the same.

Process and system for plasma-induced selective extraction and recovery of species from a matrix

The invention relates to a process for selectively and continuously extracting a series of desired species from a matrix, comprising the steps of:—injecting a plasma (310) in an extraction chamber by means of a plasma torch,—continuously monitoring (320) the excited elements extracted from the matrix and contained in the plasma by optical emission spectroscopy, and for each species of the series,—setting a distance (330) between the support and the plasma torch, and the composition of the injected plasma as a function of the monitored excited elements so that only one desired species of the series of species is being extracted from the matrix under molecular form, and—providing (400) a plate in the extraction chamber, exterior to the plasma, causing collection of molecules comprising said desired species by deposition onto the surface of the plate.

PLASMA INDUCED FUMING FURNACE

Disclosed is a single-chamber furnace for fuming an evaporable metal or metal compound from a metallurgical charge including a bath furnace for containing a molten charge up to a determined level, the furnace being equipped with a non-transferred plasma torch for the generation of plasma and a first submerged injector for injecting the plasma below the determined level, the furnace further including an afterburning zone to form an oxidized form of the at least one evaporable metal or metal compound, and a recovery zone for recovering the oxidized form from the gas formed in the afterburning zone, whereby the furnace is further equipped with a second submerged injector for injecting extra gas into the furnace below the determined level. Further disclosed is the use of the furnace and a process for fuming an evaporable metal or metal compound from a metallurgical charge.

METHOD FOR THE PRODUCTION OF A COLLECTOR ALLOY COMPRISING PRECIOUS METAL OR OF PURE SILVER

A method for producing a collector alloy comprising 25 to 100 wt % precious metal in total, comprising 0 to <97 wt % of the precious metal silver, 0 to 75 wt % of at least one precious metal selected from gold, platinum, rhodium and palladium, and 0 to 75 wt % of at least one non-precious metal selected from copper, iron, tin and nickel, or for producing pure silver, comprising the steps of: (1) providing precious metal sweeps; (2) providing a flux which, during collective melting with the refractory inorganic material from the precious metal sweeps provided in step (1); (3) collective melting of the materials provided in steps (1) and (2) at a temperature in the range of from 1300 to 1600° C., forming a melt comprising at least two phases of different densities arranged one above the other; and. (4) separating the upper phase and the lower phase.

Construction elements with slag from non-ferrous metal production

Disclosed is a method of fabricating a construction element, the method comprising the manufacturing of a construction element including a slag, wherein the slag is comprising, on a dry basis and whereby the presence of a metal is expressed as the total of the metal present as elemental metal and the presence of the metal in an oxidized state, a) at least 7% wt and at most 49% wt of iron, Fe, b) at most 1.3% wt of copper, Cu, c) at least 24% wt and at most 44% wt of silicon dioxide, SiO.sub.2, d) at least 1.0% wt and at most 20% wt of calcium oxide, CaO, e) at least 0.10% wt and at most 1.50% wt of zinc, Zn, f) at least 0.10% wt and at most 2.5% wt of magnesium oxide, MgO, and g) at most 0.100% wt of lead, Pb. Further disclosed are improved construction elements comprising the slag.

ENERGY EFFICIENT INTEGRATED PROCESS FOR PRODUCTION OF METALS OR ALLOYS
20170356064 · 2017-12-14 ·

The present invention describes a method for the energy efficient production of metals and alloys by carbothermic reduction of minerals and ores in electric reduction reactors, said method comprising at least the following steps: conveying a wood containing material to at least one pyrolysis step for producing charcoal; conveying said produced charcoal, possibly other carbon-containing reduction materials and metal containing raw materials to the at least one reactor for producing metal or alloy; conveying off-gas from said at least one pyrolysis step and off-gas from said at least one reactor to at least one energy recovery step.

Flow control of molten material and gas extraction via electrolysis
11260590 · 2022-03-01 · ·

A fused deposition modeling printer comprises a reservoir for raw material, heating head assembly and a feeding conduit connecting the reservoir to the heating head. The heating head defines a sealed enclosure and comprises a conduit comprising a conduit surface for guiding a flow of material therein; an electrically conductive layer providing an electric resistance along the conduit surface for heating the material onto molten material; an electrolysis component located in the conduit distant from the conduit surface, comprising an electrolysis electrode; a nozzle through which exits the molten material from the heating head; an exhaust outlet for discharging gas resulting from the electrolysis out of the heating head; and a feeding conduit connecting the reservoir to the heating head. The fused deposition modeling printer is adapted to perform at the same time material deposition and electrolysis of the molten material.

Production process

A process for the production of a metal which comprises: carbothermal reduction of the corresponding metal oxide to produce a mixed gas stream comprising the metal and carbon monoxide; maintaining the mixed gas stream at a suitably elevated temperature to prevent reformation of the metal oxide; ejecting the mixed gas stream through a convergent-divergent nozzle in order to cool the mixed gas stream instantaneously to a temperature at which reformation of the metal oxide cannot take place; and separating and collecting the metal, wherein the nozzle is heated by means other than gas flow through the nozzle so that temperature of surfaces of the nozzle in contact with the mixed gas stream are maintained at a temperature sufficient to prevent deposition on the said surfaces of products from the gas stream.

Process for Smelting Lithium-Ion Batteries

The invention concerns a process for the separation of cobalt from lithium present in a charge comprising lithium-ion batteries or related products, comprising the steps of: smelting the charge using a bath furnace equipped with a submerged air-fed plasma torch for injecting plasma gas into the melt; defining and maintaining a bath redox potential where cobalt is reduced to the metallic state and reporting to an alloy phase, and whereby lithium is oxidized as Li.sub.2O and reporting to the slag phase; decanting and separating the phases. It is characterized in that the reduction and oxidizing steps are performed simultaneously. A suitably low cobalt concentration is obtained in the slag.

MICROWAVE-MECHANICAL FLUIDIZATION MINING SYSTEM AND MINING METHOD FOR METAL MINES

The invention relates to a microwave-mechanical fluidization mining system and a mining method for metal mines. The microwave-mechanical fluidization mining system comprises a microwave pre-splitting mechanical mining system, a microwave separation system, a high-power microwave focused melting system and a goaf, wherein ore-waste rock mixtures mined by the microwave pre-splitting mechanical mining system are transported to the microwave separation system through a conveyor I and an elevator on the microwave pre-splitting mechanical mining system, separated ores are transported to the high-power microwave focused melting system, and separated waste rocks are transported through a conveyor V to the goaf for filling. Microwave pre-splitting mechanical mining is adopted instead of a traditional blasting mining method to increase an excavation speed and avoid the influence of blasting on the stability of surrounding rocks.