C22B9/00

STEEL FOR WIND POWER GEAR WITH IMPROVED PURITY AND RELIABILITY, AND SMELTING METHOD THEREFOR

Provided is steel for a wind power gear with improved purity and reliability. The chemical components thereof comprise, in percentages by mass: 0.15-0.19% of C, ≤0.4% of Si, 0.5-0.7% of Mn, ≤0.012% of P, ≤0.006% of S, 1.5-1.8% of Cr, 0.28-0.35% of Mo, 1.4-1.7% of Ni, and 0.02-0.04% of Al, with the balance being Fe and inevitable impurities. A smelting method therefor comprises adding raw materials to a converter for primary melting, transferring same to a refining furnace for refining, carrying out continuous casting after vacuum degassing, and transferring same to a gas protection furnace for electroslag remelting. According to the present invention, a pure electroslag master batch is obtained by continuous casting, and the purity of the material is further improved by means of an electroslag remelting procedure; and the prepared steel material is used in a wind power gear, such that the flaw detection pass rate is significantly increased, large-particle inclusions in the steel material are significantly reduced, and the inclusions are fine and dispersed.

SIMULTANEOUS DISTILLATION AND ALLOYING

A device for producing a target material from starting material comprises a chamber, at least one trough, at least a first heating element being configured to heat the chamber such that starting material is vaporized, and at least one collecting vessel being configured to receive a condensate that will constitute the target material. The device optionally comprises at least a first source of negative pressure or at least a first supply device being in connection with the chamber being configured to evacuate the chamber or to supply an inert gas to the chamber. The device further comprises at least one condensation device, wherein said condensation device is configured to condensate the vaporized starting material, whereby the condensate is formed, and/or at least a first gate device being in connection with the chamber such, that the starting material is introducible into the chamber via said first gate device.

Oven for the melting of precious metals in the jewellery sector
11473840 · 2022-10-18 · ·

Described is an oven (1) for melting precious and non-precious metals, non-metallic materials such as ashes, organic industrial waste, inorganic material such as ceramics, which are heat-resistant and not, in particular in the jewellery sector, comprising an outer unit (2) forming an inner space (6) and having an inductive thermal unit (3) positioned around the inner space (6); an inner unit (4) positioned in the inner space (6) and having a melting chamber (5) for a metal to be melted and operating in conjunction with the inductive thermal unit (3) in such a way that a heating of the inner unit (4) by the inductive thermal unit (3) causes the melting of the metal in the melting pot (5). In particular, the melting chamber (5) has an opening (11) for loading and unloading the metal. The inner unit (4) is rotatably mounted in a motor-driven fashion on the outer unit (2) about an axis of rotation (Z) suitable for mixing the metal contained in the melting chamber (5). Moreover, the outer unit (2) has rotatable supporting means (21) defining a tilting axis (Y) perpendicular to the axis of rotation (Z) and suitable for unloading liquid metal from the melting chamber (5).

Boron-containing titanium-based composite powder for 3D printing and method of preparing same

This invention discloses a boron-containing titanium-based composite powder for 3D printing, consisting of 0.5%-2% by weight of titanium diboride and 98%-99.5% by weight of titanium sponge. The invention further discloses a method of preparing such composite powder, where the element boron is introduced to the titanium powder through rapid solidification, which significantly improves the solid solubility of boron in Ti, enabling the introduction of part of the boron into the titanium matrix to form supersaturated solid solutions. The reinforcement phase TiB in the boron-containing titanium-based composite powder prepared herein can be precisely controlled in grain size ranging from the nanometer scale to the micrometer scale through temperature or energy density, thereby preparing the titanium-based composite materials with different sizes of reinforcement phases to meet different mechanical requirements.

Boron-containing titanium-based composite powder for 3D printing and method of preparing same

This invention discloses a boron-containing titanium-based composite powder for 3D printing, consisting of 0.5%-2% by weight of titanium diboride and 98%-99.5% by weight of titanium sponge. The invention further discloses a method of preparing such composite powder, where the element boron is introduced to the titanium powder through rapid solidification, which significantly improves the solid solubility of boron in Ti, enabling the introduction of part of the boron into the titanium matrix to form supersaturated solid solutions. The reinforcement phase TiB in the boron-containing titanium-based composite powder prepared herein can be precisely controlled in grain size ranging from the nanometer scale to the micrometer scale through temperature or energy density, thereby preparing the titanium-based composite materials with different sizes of reinforcement phases to meet different mechanical requirements.

Refining device and refining method for titanium scraps and sponge titanium using deoxidising gas

Provided are a method and apparatus for refining titanium scraps and sponge titanium, which can remove oxygen from a melt by supplying a deoxidizing gas to the surface of the melt in order to refine titanium scraps and sponge titanium. The method for refining titanium scraps and sponge titanium comprises supplying hydrogen ions and electrons in plasma to a titanium melt to remove oxygen from the titanium melt surface having an oxide layer formed thereon. In addition, the apparatus comprises: a vacuum chamber; a crucible located in the vacuum chamber and configured to perform melting by the magnetic field of an induction coil in a state in which a melt and the inner wall of the crucible; a calcium gas supply means configured to supply calcium gas from the bottom of the crucible to the space between the inner wall of the crucible and the melt.

Methods and apparatus for processing molten materials
09789545 · 2017-10-17 · ·

Various non-limiting embodiments disclosed herein relate to nozzle assemblies for conveying molten material, the nozzle assemblies comprising a body, which may be formed from a material having a melting temperature greater than the melting temperature of the molten material to be conveyed, and having a molten material passageway extending therethrough. The molten material passageway comprises an interior surface and a protective layer is adjacent at least a portion of the interior surface of the passageway. The protective layer may comprise a material that is essentially non-reactive with the molten material to be conveyed. Further, the nozzle assemblies according to various non-limiting embodiments disclosed herein may be heated, and may be self-inspecting. Methods and apparatus for conveying molten materials and/or atomizing molten materials using the nozzle assemblies disclosed herein are also provided.

METHOD FOR DEOXIDIZING Ti-Al ALLOY

A method for deoxidizing a Ti—Al alloy includes melting and holding a Ti—Al alloy containing 40 mass % or more of Al by a melting method using a water-cooled copper vessel in an atmosphere of 1.33 Pa or more, thereby decreasing an oxygen content in the Ti—Al alloy. The Ti—Al alloy is manufactured using an alloy material composed of a titanium material and an aluminum material. The alloy material contains oxygen in a total amount of 0.1 mass % or more.

HYDROGEN, LITHIUM, AND LITHIUM HYDRIDE PRODUCTION

A hydrogen, lithium, and lithium hydride processing apparatus includes a hot zone to heat solid-phase lithium hydride to form liquid-phase lithium hydride; a vacuum source to extract hydrogen and gaseous-phase lithium metal from the liquid-phase lithium hydride; a cold zone to condense the gaseous-phase lithium metal as purified solid-phase lithium metal; and a heater to melt the purified solid-phase lithium metal in the cold zone and form refined liquid-phase lithium metal in the hot zone.

Production method of maraging steel

A production method of a maraging steel includes: the step of producing, by vacuum melting, a remelt electrode which comprises from 0.2 to 3.0% by mass of Ti and from 0.0025 to 0.0050% by mass of N; and the step of remelting the remelt electrode to produce a steel ingot having an average diameter of 650 mm or more; wherein the resulting maraging steel includes from 0.2 to 3.0% by mass of Ti.