D01D11/00

Method and apparatus for producing fiber-reinforced resin molding material

Provided are a method and an apparatus for manufacturing a fiber-reinforced resin molding material by which, when the fiber-reinforced resin molding material is manufactured, separated fiber bundles can be supplied to a cutting machine in stable condition while avoiding the influence of meandering of the fiber bundles or slanting or meandering of filaments occurring in the fiber bundles. A method for manufacturing a sheet-shaped fiber-reinforced resin molding material in which spaces between filaments of cut-out fiber bundles (CF) are impregnated with resin includes, so that a condition of the following expression (1) is satisfied, intermittently separating fibers of the continuous fiber bundles (CF) in a longitudinal direction by a rotational blade (18) serving as a fiber separating part and cutting out the fiber bundles with an interval therebetween in a longitudinal direction of a cutting machine (13A) to obtain the cut-out fiber bundles (CF). Expression (1): 1≤a/L (where a represents a length of a separated part of the continuous fiber bundles (CF) and L represents an interval when the fiber bundles (CF) are cut out in the longitudinal direction.)

CARBON NANODOT-FLUORESCENT POLYMER COMPOSITE, AND METHOD FOR PREPARING AND FIBER INCLUDING THE SAME

A method for preparing a carbon nanodot-fluorescent polymer composite includes subjecting a reactant and a biological component to a reaction at 260° C. to 290° C., so as to obtain the carbon nanodot-fluorescent polymer composite containing a polymer and carbon nanodots dispersed in the polymer. The biological component includes at least one of collagen, chitin, gelatin, and sodium alginate. The reactant is selected from a reaction component or a polycondensate formed therefrom. The reaction component includes terephthalic acid having carboxylic acid groups and ethylene glycol capable of reacting with such groups. Also disclosed are the carbon nanodot-fluorescent polymer composite and a carbon nanodot-fluorescent composite fiber including the same.

HIGH-SPEED PROCESS FOR PRODUCING ACRYLIC FIBERS AND RELATIVE APPARATUS

A process for the production of acrylic fibers, in particular a spinning process for obtaining precursor fibers of carbon fiber by the wet spinning of a polymer solution in an organic solvent and the relative apparatus.

HIGH-SPEED PROCESS FOR PRODUCING ACRYLIC FIBERS AND RELATIVE APPARATUS

A process for the production of acrylic fibers, in particular a spinning process for obtaining precursor fibers of carbon fiber by the wet spinning of a polymer solution in an organic solvent and the relative apparatus.

ULTRA-HIGH-MOLECULAR-WEIGHT FIBER MANUFACTURING METHOD AND SYSTEM
20230109815 · 2023-04-13 ·

An ultra-high-molecular-weight fiber manufacturing method is provided. The method includes: removing moisture in a mixed liquid to form a to-be-processed raw material, and supplying the to-be-processed raw material to a spinning device, where the spinning device heats the to-be-processed raw material in different stages, to make the to-be-processed raw material form a semi-molten state and be extruded toward a discharge outlet, to spin at least one fibril; cooling the at least one fibril, to form a first wire; if hardness of the first wire is not in a hardness range, selecting at least two discontinuous heating zones located in the spinning device to perform temperature adjustment; stretching, heating, and re-stretching the first wire, to form a second wire; winding the second wire around a drum; and stretching, drying, and re-stretching the second wire, to form a final wire product.

ULTRA-HIGH-MOLECULAR-WEIGHT FIBER MANUFACTURING METHOD AND SYSTEM
20230109815 · 2023-04-13 ·

An ultra-high-molecular-weight fiber manufacturing method is provided. The method includes: removing moisture in a mixed liquid to form a to-be-processed raw material, and supplying the to-be-processed raw material to a spinning device, where the spinning device heats the to-be-processed raw material in different stages, to make the to-be-processed raw material form a semi-molten state and be extruded toward a discharge outlet, to spin at least one fibril; cooling the at least one fibril, to form a first wire; if hardness of the first wire is not in a hardness range, selecting at least two discontinuous heating zones located in the spinning device to perform temperature adjustment; stretching, heating, and re-stretching the first wire, to form a second wire; winding the second wire around a drum; and stretching, drying, and re-stretching the second wire, to form a final wire product.

Flash spinning process

A process for the preparation of plexifilamentary film-fibril strands of polymer. The process includes the steps of generating a spin fluid containing (a) 5 to 30 wt. % containing one or more polymer types, (b) a primary spin agent selected from the group consisting of dichloromethane, cis-1,2-dichloroethylene and trans-1,2-dichloroethylene, and (c) a co-spin agent comprising 1H,6H-perfluorohexane or 1H-perfluorohexane or 1H-perfluoroheptane. The spin fluid is flash-spun at a pressure that is greater than the autogenous pressure of the spin fluid into a region of lower pressure to form plexifilamentary film-fibril strands of the polymer. The co-spin agent is present in the spin fluid in an amount sufficient to form an azeotrope-like composition with the primary spin agent in the presence of the one or more polymer types. The polymer may be selected from the group consisting of high density polyethylene, polypropylene, polybutene-1, polymethylpentene, polyvinylidene fluoride, poly (ethylene tetrafluoroethylene), and blends of the foregoing.

Flash spinning process

A process for the preparation of plexifilamentary film-fibril strands of polymer. The process includes the steps of generating a spin fluid containing (a) 5 to 30 wt. % containing one or more polymer types, (b) a primary spin agent selected from the group consisting of dichloromethane, cis-1,2-dichloroethylene and trans-1,2-dichloroethylene, and (c) a co-spin agent comprising 1H,6H-perfluorohexane or 1H-perfluorohexane or 1H-perfluoroheptane. The spin fluid is flash-spun at a pressure that is greater than the autogenous pressure of the spin fluid into a region of lower pressure to form plexifilamentary film-fibril strands of the polymer. The co-spin agent is present in the spin fluid in an amount sufficient to form an azeotrope-like composition with the primary spin agent in the presence of the one or more polymer types. The polymer may be selected from the group consisting of high density polyethylene, polypropylene, polybutene-1, polymethylpentene, polyvinylidene fluoride, poly (ethylene tetrafluoroethylene), and blends of the foregoing.

Process of making high tenacity, high modulus UHMWPE fiber

Processes for preparing ultra-high molecular weight polyethylene (“UHMW PE”) filaments and multi-filament yarns, and the yarns and articles produced therefrom. Each process produces UHMW PE yarns having tenacities of 45 g/denier to 60 g/denier or more at commercially viable throughput rates.

Structural Protein Microbody and Method for Producing Same, Method for Producing Nanofiber, and Method for Producing Protein Structure
20220235099 · 2022-07-28 · ·

Provided is a structural protein microbody that functions as a core for forming a protein nanofiber. There is provided a structural protein microbody including a structural protein, in which the structural protein microbody satisfies at least two of the following (i) to (iii): (i) a peak is present within a range of 480 to 500 nm in a fluorescence intensity measurement by thioflavin T staining; (ii) a peak is present in a region where Q is 0.15 or less in a modified Kratky plot of small angle X-ray scattering (SAXS); and (iii) the structural protein microbody is an aggregate of two or more structural protein molecules.