A system comprising an electronic control unit configured to provide an intake manifold of an internal combustion engine with a mixture of fuel gas, air and exhaust gas with a lambda (λ) of approximately 1 and an exhaust gas recirculation (EGR) content of about 10% to about 45%, wherein the internal combustion engine comprises a prechamber coupled to a main combustion chamber, wherein the main combustion chamber is formed in a cylinder by a piston and at least one cylinder head, wherein a source of a gas-air mixture into the prechamber comprises: an intake port of the main combustion chamber and a connection line between the intake port and a prechamber gas valve of the prechamber; or an intake manifold and a connection line between the intake manifold and the prechamber gas valve of the prechamber.

A fuel ejector assembly includes a nozzle structured to receive fuel from a fuel conduit and eject the fuel therethrough, and an exhaust gas recirculation (“EGR”) conduit structured to communicate a recirculated exhaust gas therethrough. A mixing portion is disposed downstream of the nozzle and the EGR conduit, the nozzle and the EGR conduit fluidly coupled to the mixing portion such that the mixing portion receives each of the fuel and the recirculated exhaust gas. A diffuser is disposed downstream of the mixing portion and is configured to be fluidly coupled to an engine to communicate a mixture of the fuel and the recirculated exhaust gas to the engine.

A fuel ejector assembly includes a nozzle structured to receive fuel from a fuel conduit and eject the fuel therethrough, and an exhaust gas recirculation (“EGR”) conduit structured to communicate a recirculated exhaust gas therethrough. A mixing portion is disposed downstream of the nozzle and the EGR conduit, the nozzle and the EGR conduit fluidly coupled to the mixing portion such that the mixing portion receives each of the fuel and the recirculated exhaust gas. A diffuser is disposed downstream of the mixing portion and is configured to be fluidly coupled to an engine to communicate a mixture of the fuel and the recirculated exhaust gas to the engine.

Disclosed are two system devices for stratified injecting the recirculated exhaust gas and high-specific-heat-capacity or inert gas for clean combustion of an internal combustion engine. The former is composed of an exhaust gas recirculation system, an injection system, and a power system. The latter is composed of four parts, and a high-specific-heat-capacity gas or inert gas channel is added. Injectors can be arranged at any position in the cylinder between a top dead center and a bottom dead center of a piston in a cylinder; 1-3 layers of injectors can be arranged; and 2-6 injectors can be arranged on each layer. Gas participating in combustion enters the cylinder from two intake channels, namely, a scavenging port of the internal combustion engine and the injectors; an in-cylinder swirl ratio can be remarkably increased through kinetic energy carried by the gas; and fuel-gas mixing is promoted, and the combustion rate is increased.

Methods and systems are provided for an exhaust system. In one example, the exhaust system includes an aftertreatment device and a recirculation passage. A recirculation valve is positioned in the recirculation passage and configured to control an amount of recirculated exhaust gas flowing through the recirculation passage to the aftertreatment device. The exhaust system further includes a diverter valve configured to control a flow of engine exhaust gases to different portions of a catalyst of the aftertreatment device.

A valve device includes: a housing; a valve element; a rotatable shaft that rotates the valve element; a seal member that is slidably in close contact with an outer peripheral surface of the rotatable shaft to limit penetration of gas through a gap between the rotatable shaft and the housing; and a mounting ring that is shaped in a ring form and mounts the seal member to the housing. The mounting ring has: a ring portion, a one-side plate portion and an opposite-side plate portion which are formed from a single continuous plate material. The one-side plate portion and the opposite-side plate portion clamp the seal member therebetween and are joined together through the ring portion.

A method of operating an exhaust gas recirculation pump for an internal combustion engine including: providing an EGR pump assembly including an electric motor coupled to a roots device having rotors, the EGR pump operably connected to an internal combustion engine; providing an EGR control unit lined to the EGR pump assembly; providing sensors linked to the EGR control unit; determining if a motor speed is within a predetermined target (step SI), wherein when the motor speed is within the predetermined target then; determining if a motor torque is within a predetermined target (step S2) wherein when the motor torque is within the predetermined target then; determining if a motor temperature is within a predetermined target (step S3) wherein when the motor temperature is within the predetermined target then; maintaining operation of the exhaust gas recirculation pump.

A method of operating an exhaust gas recirculation pump for an internal combustion engine including: providing an EGR pump assembly including an electric motor coupled to a roots device having rotors, the EGR pump operably connected to an internal combustion engine; providing an EGR control unit lined to the EGR pump assembly; providing sensors linked to the EGR control unit; determining if a motor speed is within a predetermined target (step SI), wherein when the motor speed is within the predetermined target then; determining if a motor torque is within a predetermined target (step S2) wherein when the motor torque is within the predetermined target then; determining if a motor temperature is within a predetermined target (step S3) wherein when the motor temperature is within the predetermined target then; maintaining operation of the exhaust gas recirculation pump.

An engine system is provided, which includes an engine, a swirl control valve, an EGR passage, an EGR gas adjusting mechanism, and a controller. The engine includes a cylinder, a piston, and a fuel injection valve. The swirl control valve is provided inside an intake passage and generates a swirl flow inside the cylinder when it closes. When an engine load is at or below a given threshold, the controller controls the swirl control valve to close. While the engine load is the threshold or below, the controller controls the EGR gas adjusting mechanism such that, at a fixed engine speed, an increase rate of an EGR gas amount with respect to an increase in the engine load is lower in a first load range than in a second load range, the first load range being on a higher load side of the second load range and including the threshold.

The purpose of the present invention is to provide an engine control device with which it is possible to minimize decreases in combustion speed even when the EGR rate has been increased. The present invention is an engine control device for: controlling an engine provided with an injector for injecting fuel directly into a cylinder, an ignition device for igniting the injected fuel, and an EGR means capable of recycling combustion gas and varying the EGR rate of the recycling combustion gas; and commanding the injector to perform multiple injections during one cycle, wherein a command is given to perform a control for increasing the injection quantity per compression stroke relative to the total injection quantity in one cycle so that the injection quantity per compression stroke is greater when the EGR rate is high than when the EGR rate is low, and/or a control for increasing the number of injections per compression stroke relative to the total number of injections in one cycle so that the number of injections per compression stroke is greater when the EGR rate is high than when the EGR rate is low.