A fracturing apparatus and a vibration reduction method thereof. The fracturing apparatus includes at least one fracturing unit and a processing device, the fracturing unit includes: a plunger pump; a low-pressure liquid inlet manifold; a high-pressure discharge manifold; a pressure detection device, configured to detect a pressure value of the low-pressure fluid in the low-pressure liquid inlet manifold; and a vibration detection device, configured to detect vibration intensity of the plunger pump, the processing device is respectively communicated with the plunger pump, the pressure detection device and the vibration detection device, and is configured to control the plunger pump according to the vibration intensity detected by the vibration detection device and the pressure value detected by the pressure detection device. The fracturing apparatus can improve the displacement stability and serve life of the plunger pump.

A fracturing apparatus and a vibration reduction method thereof. The fracturing apparatus includes at least one fracturing unit and a processing device, the fracturing unit includes: a plunger pump; a low-pressure liquid inlet manifold; a high-pressure discharge manifold; a pressure detection device, configured to detect a pressure value of the low-pressure fluid in the low-pressure liquid inlet manifold; and a vibration detection device, configured to detect vibration intensity of the plunger pump, the processing device is respectively communicated with the plunger pump, the pressure detection device and the vibration detection device, and is configured to control the plunger pump according to the vibration intensity detected by the vibration detection device and the pressure value detected by the pressure detection device. The fracturing apparatus can improve the displacement stability and serve life of the plunger pump.

A system for monitoring a piece of hydraulic fracturing equipment such as a positive displacement pump. The system includes a plurality of sensors configured to detect conditions of the hydraulic fracturing pump and a processor that is communicatively coupled to the plurality of sensors and configured to analyze data received from the plurality of sensors. The processor is also configured to predict faults in the hydraulic fracturing pump based on the data analysis. The system also includes a communication interface that is configured for transmitting predicted fault data to one or more devices.

A system for monitoring a piece of hydraulic fracturing equipment such as a positive displacement pump. The system includes a plurality of sensors configured to detect conditions of the hydraulic fracturing pump and a processor that is communicatively coupled to the plurality of sensors and configured to analyze data received from the plurality of sensors. The processor is also configured to predict faults in the hydraulic fracturing pump based on the data analysis. The system also includes a communication interface that is configured for transmitting predicted fault data to one or more devices.

A technique for reducing harmonic vibration in a multiplex multi-pump system. The technique includes establishing a lower bound of system specific vibration-related information such as via pressure variation or other vibration indicator. Establishing the lower bound may be achieved through simulation with the system or through an initial sampling period of pump operation. During this time, random perturbations through a subset of the pumps may be utilized to disrupt timing or phase of the subset. Thus, system vibration may randomly increase or decrease upon each perturbation. Regardless, with a sufficient number of sampled perturbations, the lower bound may be established. Therefore, actual controlled system operations may proceed, again employing random perturbations until operation of the system close to the known lower bound is substantially attained.

A technique for reducing harmonic vibration in a multiplex multi-pump system. The technique includes establishing a lower bound of system specific vibration-related information such as via pressure variation or other vibration indicator. Establishing the lower bound may be achieved through simulation with the system or through an initial sampling period of pump operation. During this time, random perturbations through a subset of the pumps may be utilized to disrupt timing or phase of the subset. Thus, system vibration may randomly increase or decrease upon each perturbation. Regardless, with a sufficient number of sampled perturbations, the lower bound may be established. Therefore, actual controlled system operations may proceed, again employing random perturbations until operation of the system close to the known lower bound is substantially attained.

A method for regulating a volume flow rate, and a test stand with a liquid circuit for carrying out the method is provided. A pump and a flow control valve are connected in series in the liquid circuit, and the orifice width of the flow control valve is set as a function of a setpoint value of the volume flow rate of the liquid, in order to specify, on the basis of the orifice width, a characteristic curve of the pump that plots the volume flow rate over the differential pressure. Once a characteristic curve has been specified, the differential pressure of the pump is set such that the volume flow rate corresponds to the setpoint value of the volume flow rate.

A method for regulating a volume flow rate, and a test stand with a liquid circuit for carrying out the method is provided. A pump and a flow control valve are connected in series in the liquid circuit, and the orifice width of the flow control valve is set as a function of a setpoint value of the volume flow rate of the liquid, in order to specify, on the basis of the orifice width, a characteristic curve of the pump that plots the volume flow rate over the differential pressure. Once a characteristic curve has been specified, the differential pressure of the pump is set such that the volume flow rate corresponds to the setpoint value of the volume flow rate.

A pump for the transfer a predetermined total volume of fluid from a pump inlet to a pump outlet in a unit of time is calibrated by deriving a count of the number of times a volume of the fluid is transferred from a pump inlet to a pump outlet in a unit of time; and adjusting the number of times the volume is transferred in a unit of time until the derived count is substantially equal to a predetermined threshold value.

A pump for the transfer a predetermined total volume of fluid from a pump inlet to a pump outlet in a unit of time is calibrated by deriving a count of the number of times a volume of the fluid is transferred from a pump inlet to a pump outlet in a unit of time; and adjusting the number of times the volume is transferred in a unit of time until the derived count is substantially equal to a predetermined threshold value.