A gearwheel body of structure-borne sound-reducing lightweight construction for electric drives in which shifting of the contact pattern of the wheel body under load is minimized in the case of a gearwheel body having a structured web extending substantially within a radial plane between a shaft seat and a toothed ring. The web has spiral structures that are thickened in a rib-like manner, and the spiral structures are aligned in such a way that their spiral shape meets at least the toothed ring at an oblique angle.

Dust cover installation tool configured for placement of a dust cover in an annular opening of an idler pulley includes a frame and a cap press. The frame includes an actuator end core, an opposed placement plate, and at least first and second arms extending therebetween, and a third arm disposed between the first and second arms. The cap press includes a press plate and a rotatable threaded rod extending through a threaded bore in the actuator end core. Rotation of the threaded rod in a first direction within the threaded bore advances the press plate toward the placement plate.

Dust cover installation tool configured for placement of a dust cover in an annular opening of an idler pulley includes a frame and a cap press. The frame includes an actuator end core, an opposed placement plate, and at least first and second arms extending therebetween, and a third arm disposed between the first and second arms. The cap press includes a press plate and a rotatable threaded rod extending through a threaded bore in the actuator end core. Rotation of the threaded rod in a first direction within the threaded bore advances the press plate toward the placement plate.

A transmission includes an input shaft coupled to a prime mover, a countershaft, main shaft, and an output shaft, with gears between the countershaft and the main shaft. A shift actuator selectively couples the input shaft to the main shaft by rotatably coupling gears between the countershaft and the main shaft. The shift actuator is mounted on an exterior wall of a housing including the countershaft and the main shaft. An integrated actuator housing includes a single external power access for the shift actuator. A controller interprets a shaft displacement angle, determines if the transmission is in an imminent zero or zero torque region, and performs a transmission operation in response to the transmission in the imminent zero or zero torque region.

A method for backlash compensation in motion control systems includes homing a payload of a motion control system, and performing a tooth-pitch non-uniformity procedure on the motion control system to identify a non-uniformity correction. A backlash lookup table is generated for use in backlash correction during normal operation of the motion control system. The backlash lookup table is generated using a training process that includes selecting a move sequence for operating the motion control system, and executing the move sequence with the non-uniformity correction. The training process further includes computing a backlash measurement describing backlash of one or more components of the motion control system during the move sequence, and storing the backlash measurement in the backlash lookup table.

A gear-based mechanical metamaterial with continuously adjustable elastic parameters in a large range is provided. The gear-based mechanical metamaterial includes a gear array, a frame and connecting shafts. The gear array is formed by periodically extending mechanical metamaterial cells along an x direction and a y direction. Each of the mechanical metamaterial cells is formed by arranging a multiple gears. Adjacent gears of the multiple gears are meshed with each other. Each of the multiple gears includes a center hole and two centrosymmetric irregularly-shaped holes. A thickness of an elastic arm between the each of two centrosymmetric irregularly-shaped holes and an outer wall of a corresponding one of the multiple gears is uniformly increased or decreased. Each of the connecting shafts is arranged in a center hole of a corresponding one of the multiple gears.

The present invention relates to a method for the assembly of or for preparing to assemble a traction drive module (10) in a drivetrain (2) with the method steps: providing a traction drive module (10) having a transmission housing (18) in which are arranged a first gear wheel (40) rotatably mounted on the transmission housing (18), a second gear wheel (48) arranged at a center-to-center distance (58) to the first gear wheel (40), and a traction means (46) via which the first and second gear wheel (40, 48) are in rotary driving connection with one another; attaching an assembly aid (16) acting between the second gear wheel (48) and the transmission housing (18) and detachable from the traction drive module (10); and changing the center-to-center distance (58) by moving the second gear wheel (48) relative to the transmission housing (18) while adjusting a predetermined tension of the traction means (46) by means of the detachable assembly aid (16). In addition, the present invention relates to a traction drive module (10).

A gear assembly including a first gear including a rim and a plurality of teeth. The plurality of teeth is configured to contact one or more of another plurality of teeth. A non-axisymmetric structure is defined at the rim. The non-axisymmetric structure is a non-contacting structure of the gear assembly.

A power take off unit includes an input gear, an output gear, and an intermediary gear that cooperate to transfer power from a rotational power source to an operating target. The power take off unit has a control module that biases the intermediary gear relative to the input gear and the output gear to reduce gear rattle vibrations associated with intermeshed tooth looseness.

A method for designing a planetary gearset meeting one or more design targets is described. Initially, a size and ratio of the planetary gear set, and the number of planet gears for the planetary gearset is specified. All valid combinations of tooth numbers and planet numbers that satisfy one or more constraints are then calculated. From these, a starting combination is selected and a value for a design target for the gear set is calculated. One or more of the macro-geometry parameters are modified, and the macrogeometry parameters are chosen such that the positive effects of one macrogeometry parameter on the design target counteract any negative effects of another macrogeometry parameter. In this way, a design for planetary gearset meeting the one or more design targets is produced. Also disclosed is a method additionally calculating a sideband distribution resulting from the selected combination. The side band distribution is compared with a design target for sideband distribution and parameters are varied as necessary to achieve the required design.