A reciprocating saw includes a housing, a motor, and a drive mechanism. The motor includes an output gear rotatable about a motor axis. The drive mechanism includes a driven gear that engages the output gear and is rotated by the motor. The driven gear has a circumference and is vertically-oriented within the housing. The drive mechanism also includes an output shaft coupled to the driven gear and configured to reciprocate relative to the housing. The drive mechanism further includes a single counterweight fixed relative to the driven gear and rotating with the driven gear through a path and in a same direction. As the counterweight moves through a rearward half of the path, the counterweight generally moves in an upward direction, and as the counterweight moves through a forward half of the path, the counterweight generally moves in a downward direction.

Systems and methods are described for a reciprocating mechanism. The system includes at least one axially translating y-axis component configured to reciprocate substantially along a y-axis with a reciprocating motion of a piston assembly relative to a base. The system also includes at least one x-axis component slidingly coupled via at least one bearing assembly to and translating with the at least one y-axis component along the y-axis. The at least one x-axis component is configured to reciprocate substantially perpendicularly to the y-axis relative to the at least one y-axis component, and includes an orbital output component and an orbital linking component disposed substantially concentric with the orbital output component. The system also includes a stationary output component rotatably attached to the base in a direction that is substantially perpendicular to both the x-axis and y-axis, and a stationary linking component rotatably attached to the base in a direction that is substantially concentric with the stationary output component.

A cover for a rod end of an actuator comprises a mounting collar for surrounding and mounting to a portion of the rod end. The collar is deformable such that it may be mounted over a rod eye mounted to the rod end. The cover further comprises a shield extending from the collar and shaped such that when attached to the rod end the shield shields a portion of rod end to prevent fluid or foreign object ingress to the rod end.

A cover for a rod end of an actuator comprises a mounting collar for surrounding and mounting to a portion of the rod end. The collar is deformable such that it may be mounted over a rod eye mounted to the rod end. The cover further comprises a shield extending from the collar and shaped such that when attached to the rod end the shield shields a portion of rod end to prevent fluid or foreign object ingress to the rod end.

A cylinder unit includes a piston disposed in the cylinder bore that is connected to a piston connecting frame member. The piston connecting frame member replaces a conventional connecting rod, and reciprocates exclusively along the bore axis. A crank connecting member has a linear rail at its top that is captured in a transverse gap along the bottom of the piston connecting frame member, and converts the circular movement of a crank throw to linear motion of the piston connecting frame member.

An electro-hydraulic control unit for a vehicle brake system includes a hydraulic control unit including an HCU block defining a motor bore containing an electric motor and an eccentric chamber containing a rotating eccentric driven by the electric motor. The HCU block also defines a pump bore containing a piston pump including a piston rod having a generally cylindrical shape with a smooth exterior surface extending substantially its entire length. An end cap is press fit around an end of the piston rod and includes a flange portion extending annularly outwardly for engaging a return spring. A piston guide includes a tubular portion guiding the piston rod and a shoulder for engaging the return spring. A throat of the piston guide holds a gland seal surrounding the piston rod. An outlet valve housing includes a tubular protrusion extending into the throat of the piston guide to hold the gland seal.

A piston includes a piston cap, a piston rod body, and a piston head, with the piston cap being removable from the piston rod body. The piston cap includes a cap body and a connecting portion extending from the cap body and away from the piston rod body. The connecting portion includes a neck and a cap head with the cap head connected to an end of the neck disposed opposite the piston rod body. The cap head is wider than the neck. A mounting portion of the piston rod body extends into a receiving portion of the cap body to connect the piston rod body to the piston cap.

A piston includes a piston cap, a piston rod body, and a piston head, with the piston cap being removable from the piston rod body. The piston cap includes a cap body and a connecting portion extending from the cap body and away from the piston rod body. The connecting portion includes a neck and a cap head with the cap head connected to an end of the neck disposed opposite the piston rod body. The cap head is wider than the neck. A mounting portion of the piston rod body extends into a receiving portion of the cap body to connect the piston rod body to the piston cap.

A piston assembly includes a piston head for reciprocating back and forth within a cylinder of an engine, an upper rod coupled to the piston head at one longitudinal end of the upper rod and fixed relative to the piston head, and a lower rod rotatably coupled to an opposite longitudinal end of the upper rod, the lower rod configured to pivot about the opposite longitudinal end of the upper rod. The lower rod is configured to couple to a crankshaft at a longitudinal end of the lower rod opposite the upper rod. Methods of forming a piston assembly and engines incorporating such piston assemblies are also disclosed.

A piston includes a piston cap and a piston rod with the piston cap being removable from the piston rod body. The piston cap includes a cap body and a socket extending into the cap body. A mounting portion of the piston rod body extends into the socket of the cap body to connect the piston rod body to the piston cap. A wear sleeve is mounted on the piston rod.