A system and method for cleaning of heat exchanger tubes including an assembly, an indexer, and a communication device provided with specialized software and programming. The indexer includes orthogonally arranged first and second arms. A trolley and sensors are provided on the indexer arms. One or more lances are provided on the trolley to deliver water jets into the openings. Sensors measure displacement as the trolley is moved relative to the heat exchanger's face plate. An operator controls the system from a distance away using the communication device. During setup, the pattern of the face plate is learned and mapped utilizing information from the sensors as one of the inputs. This information is utilized to help navigate the face plate during a subsequent cleaning operation. A kit for retrofitting existing X-Y indexers is also disclosed.

A heat exchange system includes a shell having an interior with an inlet and an outlet wherein a first fluid circuit is defined from the inlet, through a heat exchange volume within the interior of the shell, to the outlet. A tubesheet is mounted within the shell dividing between the heat exchange volume and a plenum of a second fluid circuit within the interior of the shell. A set of tubes extends through the heat exchange volume, a respective interior passage of each tube being in fluid communication with the plenum through a respective opening though the tubesheet. The second fluid circuit includes the plenum and interior passages of the tubes. A spray nozzle is mounted in the plenum of the second fluid circuit with a spray outlet directed toward the tubesheet for cleaning the tubesheet with a submerged impingement jet issued from the spray nozzle.

A method of cleaning an HVAC coil unit located above a drain basin. One step of the method involves providing a supply and collection assembly having a reservoir containing liquid cleaning solution, a pump operative to output the liquid cleaning solution through a supply outlet, and a vacuum source operative to draw in used liquid cleaning solution through a collection inlet. According to another step, a nozzle device in fluid communication with the supply outlet is also provided, the nozzle device having a delivery face. A further step involves providing a fluid return tool in fluid communication with the collection inlet, and positioning the fluid return tool in the drain basin. According to a further step, the delivery face of the nozzle device is moved across a surface of the HVAC coil unit to deliver the cleaning solution into areas between fins thereof.

A process for augmenting energy in a dryer used in processing is disclosed. The process includes providing a source of syrup having concentrated solids. They syrup is then directed through a syrup line to a recirculation pump where it is recirculated to a heat exchanger having a source of heat delivered thereto. The syrup is heated to a temperature above a flash point of the syrup. The heated syrup is delivered to a flash tank and water vapor is flashed off and then directed through a vent and into a dryer. Cooled syrup remaining in the flash tank is delivered through a cooled liquid line to the syrup line to repeat the process. The delivery of water vapor to the dryer results in an additional source of energy being transferred to the dryer.

An ice maker for forming ice having a refrigeration system, a water system, and a control system. The refrigeration system includes a compressor, a condenser, an ice formation device, and a condenser fan comprising a fan blade and a condenser fan motor for driving the fan blade. The water system supplies water to the ice formation device. The control system includes a controller adapted to operate the condenser fan motor at a first speed in a forward direction when the ice maker is making ice and adapted to operate the condenser fan motor at a second speed in a reverse direction when the ice maker is not making ice. Operating the condenser fan motor at the second speed in the reverse direction is sufficient to reduce the amount of dirt, lint, grease, dust, and/or other contaminants on or in the condenser.

A heatsink comprising a heat exchange device having a plurality of heat exchange elements each having a surface boundary with respect to a heat transfer fluid, having successive elements or regions having varying size scales. According to one embodiment, an accumulation of dust or particles on a surface of the heatsink is reduced by a removal mechanism. The mechanism can be thermal pyrolysis, vibration, blowing, etc. In the case of vibration, adverse effects on the system to be cooled may be minimized by an active or passive vibration suppression system.

This disclosure relates generally to a method and system for real time monitoring and forecasting of fouling of an air preheater (APH) in a thermal power plant. The system is deploying a digital replica or digital twin that works in tandem with the real APH of the thermal power plant. The system receives real-time data from one or more sources and provides real-time soft sensing of intrinsic parameters as well as that of health, fouling related parameters of APH. The system is also configured to diagnose the current class of fouling regime and the reasons behind a specific class of fouling regime of the APH. The system is also configured to be used as advisory system that alerts and recommends corrective actions in terms of either APH parameters or parameters controlled through other equipment such as selective catalytic reduction or boiler or changes in operation or design.

A method for measuring mass changes of a heat exchanger bank (1, 2, 3) or the heat exchangers thereof of a steam boiler, which heat exchanger (4) is supported by hanger rods (7) to support beams (5,8) above the steam boiler, wherein at least one hanger rod (7) of at least one heat exchanger (4) is connected a lower measuring element (9) and an upper measuring element (10), and the changes of the measuring length (X) between the measuring elements (9, 10) is measured by a measuring instrument (15) connected between the measuring elements (9, 10) for measuring the mass changes of the heat exchanger (4). The measuring instrument (15) may be attached in between the measuring elements (9, 10) and the change in the measuring length (X) is measured by the deformation of the measuring instrument (15). A connecting member (11) parallel to the hanger rod (7) may be located between the measuring elements (9, 10), which connecting member (11) relays the change in the length to the measuring instrument (15). An elastic member (16) may be attached between the measuring element (9) and the upper measuring element (10).

A heatsink comprising a heat exchange device having a plurality of heat exchange elements each having a surface boundary with respect to a heat transfer fluid, having successive elements or regions having varying size scales. According to one embodiment, an accumulation of dust or particles on a surface of the heatsink is reduced by a removal mechanism. The mechanism can be thermal pyrolysis, vibration, blowing, etc. In the case of vibration, adverse effects on the system to be cooled may be minimized by an active or passive vibration suppression system.

An apparatus for cleaning HVAC cooling coils comprises a supply and collection assembly having a housing defining an interior space for containing a quantity of cleaning solution. A pump has a pump inlet positioned to be in fluid communication with the cleaning solution and is operative to deliver the cleaning solution to a supply outlet of the supply and collection assembly. A vacuum source has a vacuum inlet positioned to be in fluid communication with an ullage space above the quantity of cleaning solution such that the vacuum source creates negative pressure in the ullage space during operation. A collection inlet is in fluid communication with the ullage space such that the cleaning solution is returned to the interior space through the collection inlet during operation of the vacuum source. A nozzle device is in fluid communication with the supply outlet via outlet piping so as to deliver the cleaning solution to a surface of an HVAC coil unit. A fluid return tool is in fluid communication with the collection inlet via return piping so as to collect used cleaning solution from the HVAC coil unit.