Embodiments of the invention are directed to a method for manufacturing a composite polymer insulator. The method includes: providing an elongate core having a core axis, the core including a first core main section, a second core main section, and a core midsection axially interposed between the first and second core main sections; and mounting a joint sleeve around the core midsection. The method further includes molding a polymeric first housing onto the core such that: the first housing surrounds the first core main section; and a joint section the first housing overlaps and bonds to the joint sleeve. The method further includes molding a polymeric second housing onto the core such that: the second housing surrounds the second core main section; and a joint section of the second housing overlaps and bonds to the joint sleeve.

Embodiments of the invention are directed to a method for manufacturing a composite polymer insulator. The method includes: providing an elongate core having a core axis, the core including a first core main section, a second core main section, and a core midsection axially interposed between the first and second core main sections; and mounting a joint sleeve around the core midsection. The method further includes molding a polymeric first housing onto the core such that: the first housing surrounds the first core main section; and a joint section the first housing overlaps and bonds to the joint sleeve. The method further includes molding a polymeric second housing onto the core such that: the second housing surrounds the second core main section; and a joint section of the second housing overlaps and bonds to the joint sleeve.

A method for manufacturing a ceramic substrate by a 3D-printing process is described. The method comprises operating a 3D-printer to print a green-state ceramic body having a height extending to spaced apart first and second end surfaces and at least one via extending at least part-way along the height of the green-state ceramic body from the first end surface toward the second end surface. Then, the green-state ceramic body is sintered to provide the ceramic substrate with the at least one via. In cross-section, the at least one via has a square-shaped via with rounded corners.

A method for manufacturing a ceramic substrate by a 3D-printing process is described. The method comprises operating a 3D-printer to print a green-state ceramic body having a height extending to spaced apart first and second end surfaces and at least one via extending at least part-way along the height of the green-state ceramic body from the first end surface toward the second end surface. Then, the green-state ceramic body is sintered to provide the ceramic substrate with the at least one via. In cross-section, the at least one via has a square-shaped via with rounded corners.

A subsea cable repair system comprises a first wet mate connector part (11) and a second wet mate connector part (14). The first and second wet mate connector parts comprise a receptacle and a plug. Separate lengths of oil filled hose (12) are attached to one end of each of the first and second connector parts (11, 14) and a cable termination (13) is attached to the other end of each of the separate lengths of oil filled hose.

A subsea cable repair system comprises a first wet mate connector part (11) and a second wet mate connector part (14). The first and second wet mate connector parts comprise a receptacle and a plug. Separate lengths of oil filled hose (12) are attached to one end of each of the first and second connector parts (11, 14) and a cable termination (13) is attached to the other end of each of the separate lengths of oil filled hose.

A flange fitted around a round cylindrical condenser core of a bushing is described. The flange comprises an annular lower flange part arranged to fit around a radial shoulder of the condenser core such that a lower shoulder chamfer of the shoulder rests against lower flange chamfer of the lower flange part around the circumference of the condenser core; and an annular upper flange part fastened to the lower flange part and fits around the condenser core above an upper shoulder chamfer of the shoulder. An upper flange chamfer of the upper flange part is between an upper sealing element and a lower sealing element, forming an annular chamfer space is formed between the upper flange chamfer and the upper shoulder chamfer between the upper and lower sealing elements. The flange comprises an injection through hole for a filler material to be injected there through to fill the chamfer space.

A ceramic subassembly manufactured by a 3D-printing process is described. The ceramic subassembly comprises a ceramic substrate having a sidewall extending to spaced apart first and second end surfaces. At least one via extends through the substrate from the ceramic substrate first end surface to the ceramic substrate second end surface. In cross-section, the via has a square-shape with rounded corners.

A ceramic subassembly manufactured by a 3D-printing process is described. The ceramic subassembly comprises a ceramic substrate having a sidewall extending to spaced apart first and second end surfaces. At least one via extends through the substrate from the ceramic substrate first end surface to the ceramic substrate second end surface. In cross-section, the via has a square-shape with rounded corners.

A winding insulation system includes a set of insulated conductors, main wall insulation provided around the conductors, corona shield tape provided around the main wall insulation, stress grading tape provided around the corona shield tape, and sealing tape provided around the stress grading tape. The main wall insulation includes inner, intermediate, and outer sections. The inner section includes polyimide mica paper reinforced with any combination of the group consisting of: glass cloth, polyester film, and polyester mat, the inner section being provided in half-lap layer(s). The intermediate section includes mica paper reinforced with any combination of the group consisting of: glass cloth, polyester film, and polyester mat, the intermediate section being provided in half-lap layer(s). The outer section includes mica tape backed with aramid and reinforced with any combination of the group consisting of: glass cloth, polyester film, and polyester mat, the outer section being provided in half-lap layer(s).