C22B13/045

METHOD FOR RECOVERING VALUABLE MATERIAL FROM PEROVSKITE SOLAR CELL
20230304125 · 2023-09-28 ·

A method for recovering a valuable material from a perovskite solar cell includes immersing a perovskite solar cell device in an organic solvent to dissolve a monovalent metal cation, a divalent metal cation, and two halogen anions in the organic solvent, followed by adding an oxidizing agent and conducting a heating treatment to form a solid phase residue and a halogen molecule, dissolving the halogen molecule in deionized water to form a halogen solution, rinsing the solid phase residue with deionized water to obtain a solid phase and a liquid phase, calcining the solid phase into a metal oxide, or mixing the solid phase with the halogen solution to obtain a first metal halide, subjecting the liquid phase to an extraction treatment to form an oil phase layer, followed by conducting a back-extraction treatment, adding the halogen solution, and conducting a vacuum concentration treatment to obtain a second metal halide.

PROCESS WITH LOW ENVIRONMENTAL IMPACT AND REDUCED ENERGY CONSUMPTION FOR THE RECOVERY OF LEAD FROM THE ELECTRODE PASTES OF END-OF-LIFE BATTERIES
20230307733 · 2023-09-28 · ·

A process for obtaining metallic lead from its compounds present in an end-of-life lead-acid battery through a direct solid-solid reaction with metallic zinc includes a) dry mixing of the mixture of lead compounds present in an end-of-life lead-acid battery with a metered quantity of metallic zinc powder; b) an addition to the mass, during mixing, of water and of an aqueous solution containing a substance capable of forming soluble zinc salts; c) a separation of the solid, essentially consisting of metallic lead, from the liquid phase in which the soluble zinc salt is present; and d) an electrolytic treatment of the resulting previously separated solution in order to recover metallic zinc suitable for reuse in the dry mixing treatment.

Methods for purifying and recycling lead from spent lead-acid batteries
11791505 · 2023-10-17 · ·

The present disclosure relates to methods by which lead from spent lead-acid batteries may be extracted, purified, and used in the construction of new lead-acid batteries. A method includes: (A) forming a mixture including a carboxylate source and a lead-bearing material; (B) generating a first lead salt precipitate in the mixture as the carboxylate source reacts with the lead-bearing material; (C) increasing the pH of the mixture to dissolve the first lead salt precipitate; (D) isolating a liquid component of the mixture from one or more insoluble components of the mixture; (E) decreasing the pH of the liquid component of the mixture to generate a second lead salt precipitate; and (F) isolating the second lead salt precipitate from the liquid component of the mixture. Thereafter, the isolated lead salt precipitate may be converted to leady oxide for use in the manufacture of new lead-acid batteries.

Systems And Methods For Aqueous Recovery Of Lead From Lead Acid Batteries With Reduced Electrolyte Demand
20230313400 · 2023-10-05 · ·

Lead is recovered from lead paste of a lead acid battery in a continuous and electrochemical lead recovery process. In especially preferred aspects, lead paste is processed to remove residual sulfates, and the so treated lead paste is subjected to a thermal treatment step that removes residual moisture and reduces lead dioxide to lead oxide. Advantageously, such pretreatment will avoid lead dioxide accumulation and electrolyte dilution.

Hydrometallurgical Processes For Battery Recycling

A method of recovering lead, antimony tin from lead acid batteries, lead bearing scrap and other lead bearing materials which includes smelting lead bearing materials in a reverb furnace to recover metallic lead; leaching the resultant slag produced in the reverb furnace with ammonium chloride (NH.sub.4Cl) to produce a slurry; precipitating antimony from the slurry with ferric chloride (FeCl.sub.3); performing a solid-liquid separation of the slag away from the resulting pregnant leach solution; precipitating lead carbonate (PbCO.sub.3) from the pregnant leach solution with carbon dioxide (CO.sub.2); recovering the precipitated lead carbonate (PbCO.sub.3) through solid-liquid separation; and processing the precipitated lead carbonate (PbCO.sub.3) in a reverb furnace to recover metallic lead.

ENERGY EFFICIENT SALT-FREE RECOVERY OF METAL FROM DROSS
20230357888 · 2023-11-09 ·

A process and an apparatus are disclosed for improved recovery of metal from hot and cold dross, wherein a dross-treating furnace is provided with a filling material with capacity to store heat. This filling material is preheated to a desired temperature by injection of an oxidizing gas to burn non-recoverable metal remaining in the filling material after tapping of the recoverable metal contained in the dross and discharging of the treatment residue. When dross is treated in such furnace, the heat emanating by conduction from the filling material is sufficient to melt and separate the recoverable metal contained in the dross, without addition of an external heat source, such as fuel or gas burners, plasma torches or electric arcs and without use of any salt fluxes. Furthermore, the recovered metal being in the molten state can be fed to the molten metal holding furnace without cooling the melt.

RECYCLING OF LEAD-CONTAINING WASTE

A method for recycling lead-containing waste comprises: (a) dissolving the lead-containing waste in an aqueous solution of a first acid to form a solution of a first lead salt; (b) adding a second acid to the solution of the first lead salt to form a lead-depleted solution and a precipitate of a second lead salt; and (c) converting the precipitate of the second lead salt into leady oxide, wherein the first lead salt has a higher solubility in water than the second lead salt. The method may be used for recycling spent lead-acid battery paste.

RECYCLING OF LEAD- AND TIN-BASED MATERIALS

This invention relates to a process for obtaining lead (Pb) and/or tin (Sn) from a lead- and/or tin-based material using a deep eutectic solvent.

SYSTEMS AND METHODS FOR CLOSED-LOOP RECYCLING OF A LIQUID COMPONENT OF A LEACHING MIXTURE WHEN RECYCLING LEAD FROM SPENT LEAD-ACID BATTERIES
20210280923 · 2021-09-09 ·

The present disclosure relates generally to systems and methods for recycling lead-acid batteries, and more specifically, relates to purifying and recycling the lead content from lead-acid batteries. A system includes a reactor that receives and mixes a lead-bearing material waste, a carboxylate source, and a recycled liquid component to form a leaching mixture yielding a lead carboxylate precipitate. The system also includes a phase separation device coupled to the reactor, wherein the phase separation device isolates the lead carboxylate precipitate from a liquid component of the leaching mixture. The system further includes a closed-loop liquid recycling system coupled to the phase separation device and to the reactor, wherein the closed-loop liquid recycling system receives the liquid component isolated by the phase separation device and recycles a substantial portion of the received liquid component back to the reactor as the recycled liquid component.

PROCESS FOR THE DESULPHURIZATION OF MATERIALS AND/OR RESIDUES CONTAINING LEAD SULPHATE EMPLOYING AN AMINO COMPOUND
20210246528 · 2021-08-12 ·

The present invention claims a process for the desulphurization of materials and/or residues containing lead sulphate, carried out in one or more stages. The main characteristic of this process is that the only desulphurising agent is an amino compound selected among urea, guanidine, guanine, arginine or another similar amino compound.