Patent classifications
C22B21/066
Apparatus and method for applying ceramic foam filters for the removal of unwanted inclusions from metal melts
Apparatus and method for filtering molten metal including a container with a removable lid to keep the container sealed during operation, the container having an inlet chamber having an inlet opening receiving metal from a metal supply launder and outlet chamber with outlet opening connected to a launder segment. The container having a partition wall between the inlet chamber and outlet chamber and a ceramic foam filter mounted in the outlet chamber. The inlet chamber and outlet chamber being provided within the container and split by the partition wall. The container being connected in parallel with the metal supply launder via stubs. The launder being provided with a dam or valve device downstream the outlet of the container and another dam or valve device between the said launder stubs. Inside the container there is further arranged a second outlet chamber with a filter.
METHOD FOR REGENERATING COPPER-CONTAINING ALUMINUM ALLOY FROM ALUMINUM ALLOY SCRAP
A method for regenerating different types of copper-containing aluminum alloys using aluminum alloy scrap from aeronautical industry.
METHODS FOR PRODUCING 2024 AND 7075 ALUMINUM ALLOYS BY RECYCLING WASTE AIRCRAFT ALUMINUM ALLOYS
The present invention relates to techniques for producing 2024 and 7075 aluminum alloys by recycling waste aircraft aluminum alloys, which belong to technical fields for circular economy. The present invention develops techniques for obtaining the 2024 and 7075 aluminum alloys by subjecting waste aircraft aluminum alloys as raw materials to pretreatment, smelting, impurity removal, melt ingredient assay, ingredient adjustment, refining, and casting. Through utilizing the waste package aluminum alloys and the waste aluminum pop-top cans to adjust the ingredients, the waste aircraft aluminum alloys would be recycled at a lower cost without downgrading. The present invention has some advantages, such as low cost, and applicability for industrial production, as well as prominent economic benefit.
CASTING FILTER
Casting filter, in particular for filtering and/or purifying a metal melt, having a cell structure for passing through a metal melt and having a supporting structure for reinforcing the cell structure, the cell structure and/or the supporting structure being produced at least in sections from a ceramic material, the cell structure being formed by a plurality of cells which are delimited from one another by cell walls, wherein at least one of the cells has a constant cross-sectional shape along a flow orientation, wherein at least one of the cell walls has a wall thickness of less than 1 mm, and wherein the supporting structure is formed by at least one supporting wall which extends at least in sections between adjacent cells and whose wall thickness is greater, at least in sections, than the wall thickness of a cell wall.
Apparatus and method for the removal of unwanted inclusions from metal melts
Apparatus and method for filtering molten metal, in particular aluminium, including a container (1) with an outer shell or casing of metal and an inner thermally insulated interior cladding or wall construction made of heat resistant insulation and refractory material. A removable lid (2) provided on top of the container to keep the container sealed (air tight) during operation, the container (1) being provided with an inlet chamber (3) having an inlet opening (4) receiving metal from a metal supply launder (10) and an outlet chamber (5) with an outlet opening (6) in which a ceramic or refractory filter (7) is mounted.
APPARATUS AND METHOD FOR APPLYING CERAMIC FOAM FILTERS FOR THE REMOVAL OF UNWANTED INCLUSIONS FROM METAL MELTS
Apparatus and a method for filtering molten metal, in particular aluminium, including a container (1) with a removable lid (20) provided on top of the container to keep the container sealed (air tight) during operation, the container (1) being provided with an inlet chamber (2) having an inlet opening (5) receiving metal from a metal supply launder (10) and outlet chamber (3) with outlet opening (6) connected to a launder segment (10). The container further being provided with partition wall (8) between the inlet chamber (2) and outlet chamber (3) and with ceramic foam filter (17) mounted in the outlet chamber. The inlet chamber (2) and outlet chamber (3) are provided side by side within the container (1) and being split by the partition wall (8) extending from the bottom of the container and upwardly to a preset level of the container interior height. The container (1) is connected in parallel with the metal supply launder (10) via stubs (5, 6) that communicates with the inlet (5) and outlet (6) openings respectively, the launder (10) being provided with a dam (14) or valve device downstream the outlet (6) of the container (1) and another dam or valve device (13) between the said launder stubs (5 and 6). Inside the container (1) there is further arranged a second outlet chamber (4) with a filter (17) that when in use, communicates with the first outlet chamber (3) via a space above a partition wall (8) extending from the bottom of the container and upwardly to a preset level of the container interior height, where the second outlet chamber (4) has one outlet (7) provided by a stub (7) connected to a launder segment (10) being in connection with metal supply launder (10). The second outlet chamber (4) is used for increasing the filter capacity when producing metal with a high cleanliness.
Method of fabricating green desiccant wheel
A method is provided to fabricate a green desiccant wheel. A green recycled adsorbent material of aluminum hydroxide and alumina is extracted and used as a base material to be added to a 3-dimensional (3D) network skeleton of a foam support. Through sintering, surface is hardened with the material adsorbed to megapores uniformly distributed. Thus, an adsorbent material of porous ceramic having pores on surface is made. The area contacting with moist air is increased. The moisture-adsorbing capacity is improved. At last, the whole procedure is integrated to develop a high-efficiency green desiccant wheel. Thus, the reusable materials are kept at innate grade or upgraded for recycling and regenerating. New materials and products can be further fabricated. The present invention helps solving environmental problem of wastes. Life cycle of resource is lengthened. A sample of recycling economy is innovated. Industrial efficiency is effectively enhanced.
APPARATUS AND METHODS FOR FILTERING METALS
An apparatus and method for filtering molten metal (M), such as aluminum or an aluminum alloy includes at least one ceramic foam filter or any other type of filtration media such as porous tube or alumina balls disposed in a receptacle (12) for the molten metal (M). A vibrator vibrates at least one of the filter, the receptacle (12) or the metal and may be used to induce priming, filtering and/or drainage of the filter. The vibrator may be retrofitted to an existing filter system and may be adjustable in frequency and amplitude. The vibration may be continuous over a given period or produced in a single shock.
Method for regenerating copper-containing aluminum alloy from aluminum alloy scrap
A method for regenerating different types of copper-containing aluminum alloys using aluminum alloy scrap from aeronautical industry includes detecting a chemical composition of said aluminum alloy scrap and optionally adding a suitable amount of a metal or alloy additive according to a composition requirement of a target aluminum-copper alloy, thereby obtaining a mixture of aluminum alloy scrap and metal or alloy additive; vacuum smelting the mixture of aluminum alloy scrap and metal or alloy additive in a vacuum furnace, wherein impurities are removed and an aluminum alloy solution is formed; filtering the aluminum alloy solution using a filter to obtain a melt comprising a target aluminum alloy composition; and casting the target aluminum alloy composition from said melt.
METHOD FOR RECYCLING ALUMINUM ALLOY SCRAP
A method for recycling an aluminum alloy scrap includes performing selective oxidation roasting and washing treatment on the aluminum alloy scrap to obtain an uncoated aluminum alloy scrap; melting the uncoated aluminum alloy scrap in a refining furnace to obtain aluminum alloy melt liquid, online-detecting components of the aluminum alloy melt liquid and adding a metallic copper, a copper alloy, a magnesium alloy or a zinc alloy to the aluminum alloy melt liquid according to the requirements of target alloy components, performing pressure-controlled and oxygen-controlled melting through regulating pressure intensity and oxygen partial pressure in the refining furnace and coupling an external-field stirring mode to obtain refining aluminum alloy melt liquid; filtering the refining aluminum alloy melt liquid, to obtain an aluminum alloy melt with the target alloy components; and casting the aluminum alloy melt.