C22C32/0068

Manufacturing of a metal component or a metal matrix composite component involving contactless induction of high-frequency vibrations

The present invention relates to a system for contactless induction of high-frequency vibrations in a volume of molten metal during the manufacturing of a metal component or a metal matrix composite component. The system includes a moveably arranged electromagnetic primary coil, adjustment means for adjusting the position of the primary coil, and a control unit for controlling the position of the primary coil to a predefined distance above, but not in contact with, an upper free surface of the molten metal. The molten metal may be contained in a foundry crucible during manufacturing. The system can be used as an additive manufacturing system, with the primary coil arranged above the melt pool. A secondary low-frequency electromagnetic coil may be arranged around and at a distance from the molten metal to induce flow and/or vibrations in the molten metal.

Degradable Metal Matrix Composite
20190032173 · 2019-01-31 ·

The present invention relates to the composition and production of an engineered degradable metal matrix composite that is useful in constructing temporary systems requiring wear resistance, high hardness, and/or high resistance to deformation in water-bearing applications such as, but not limited to, oil and gas completion operations.

Precipitation Hardening High Entropy Alloy and Method of Manufacturing the Same
20190024198 · 2019-01-24 ·

High-entropy alloy, particularly a precipitation hardening high entropy alloy, is provided as a component material used in electromagnetic, chemical, shipbuilding, mechanical, and other applications, a component material used in extreme environments requiring high strength and good corrosion resistance, and the like.

Metal matrix composite material and method of manufacturing same

A composite material having a grainy appearance, this composite material including a metal matrix which represents, in terms of volume fraction, between 50 and 95% of the grainy composite material, the ceramic particles having a diameter that lies in the range 0.1 to 2 mm and which represent, in terms of volume fraction, between 50 and 5% of the composite material are dispersed in the metal matrix and form the remainder of this grainy composite material. A method for manufacturing a grainy synthetic material.

EROSION RESISTANT HARD COMPOSITE MATERIALS
20180326541 · 2018-11-15 ·

A hard composite composition may comprise a binder and a polymodal blend of matrix powder. The polymodal blend of matrix powder may have at least one first local maxima at a particle size of about 0.5 nm to about 30 m, at least one second local maxima at a particle size of about 200 m to about 10 mm, and at least one local minima between a particle size of about 30 m to about 200 m that has a value that is less than the first local maxima.

NITROGEN SOLID SOLUTION TITANIUM SINTERED COMPACT AND METHOD FOR PRODUCING SAME
20180318930 · 2018-11-08 ·

An nitrogen solid solution titanium sintered compact includes a matrix made of a titanium component having an -phase, nitrogen atoms dissolved as a solute of solid solution in a crystal lattice of the titanium component, and metal atoms dissolved as a solute of solid solution in the crystal lattice of the titanium component.

ADDITIVE MANUFACTURING OF FUNCTIONALLY GRADIENT DEGRADABLE TOOLS

A method of manufacturing an article comprises depositing a metallic powder on a substrate or a worktable; fusing the metallic powder according to a preset pattern; and adjusting a composition of the metallic powder or a condition to fuse the metallic powder or a combination thereof to additively form an article such that the article has a first portion and a second portion, wherein the first portion has one or more of the following properties different than those of the second portion: corrosion rate; tensile strength; compressive strength; modulus; or hardness.

ADDITIVE MANUFACTURING OF FUNCTIONALLY GRADIENT DEGRADABLE TOOLS

A method of manufacturing an article comprises depositing a metallic powder on a substrate or a worktable; fusing the metallic powder according to a preset pattern; and adjusting a composition of the metallic powder or a condition to fuse the metallic powder or a combination thereof to additively form an article such that the article has a first portion and a second portion, wherein the first portion has one or more of the following properties different than those of the second portion: corrosion rate; tensile strength; compressive strength; modulus; or hardness.

SEMICONDUCTOR DEVICE WITH METAL GATE

A semiconductor device includes a substrate and a gate structure on the substrate, in which the gate structure includes a high-k dielectric layer on the substrate and a bottom barrier metal (BBM) layer on the high-k dielectric layer. Preferably, the BBM layer includes a top portion, a middle portion, and a bottom portion, the middle portion being a nitrogen rich portion, the top portion and the bottom portion being titanium rich portions, and the top portion, the middle portion, and the bottom portion are of same material composition.

3-D PRINTED MOLD FOR INJECTION MOLDING
20180243948 · 2018-08-30 ·

A multi-material mold and a method of constructing a multi-material mold for injection molding using additive manufacturing comprises defining a structure of the mold; and defining at least two sub-regions, associating the sub-regions with respective specific materials and printing the sub-regions with the specific material. The sub-regions may include an internal sub-region that allows dissipation of heat accumulating during use of the mold, where the specific material is heat conductive; an embedded heat sink sub-region for conducting heat away from the internal sub-region allowing dissipation, where the specific material is relatively non-conductive mold material embedded with lines or layers of relatively heat-conductive material; a sub-region resistant to abrasion, where the specific material is an abrasion-resistant polymer; a sub-region resistant to breaking under process conditions, where the specific material is a high toughness and high Tg polymer or a digital material and a sub-region of flexible material for sealing and releasing.