C22C32/0078

Methods for manufacturing high temperature bearing components and rolling element bearings

High temperature rolling element bearings and methods for manufacturing high temperature bearing components, such as bearing races or rings, are provided. In one embodiment, the method includes obtaining a powder mixture containing a superalloy powder admixed with hard wear particles, such as carbide particles. The powder mixture is consolidated utilizing a spark plasma sintering process during which the powder mixture is compressed into a sintered blank, while an electrical current is conducted through the powder mixture to heat the powder mixture to a sintering temperature. The sintered blank is then machined to impart the bearing component with its final shape. Precipitate hardening may also be performed, if desired. The spark plasma sintering process is controlled to limit the temperature and duration of the powder consolidation process thereby imparting the resulting bearing component with an enhanced hot hardness and other desirable properties at highly elevated operating temperatures.

Methods for manufacturing high temperature bearing components and rolling element bearings

High temperature rolling element bearings and methods for manufacturing high temperature bearing components, such as bearing races or rings, are provided. In one embodiment, the method includes obtaining a powder mixture containing a superalloy powder admixed with hard wear particles, such as carbide particles. The powder mixture is consolidated utilizing a spark plasma sintering process during which the powder mixture is compressed into a sintered blank, while an electrical current is conducted through the powder mixture to heat the powder mixture to a sintering temperature. The sintered blank is then machined to impart the bearing component with its final shape. Precipitate hardening may also be performed, if desired. The spark plasma sintering process is controlled to limit the temperature and duration of the powder consolidation process thereby imparting the resulting bearing component with an enhanced hot hardness and other desirable properties at highly elevated operating temperatures.

BINDER COMPOSITIONS OF TUNGSTEN TETRABORIDE AND ABRASIVE METHODS THEREOF

Disclosed herein, in certain embodiments, are composite materials, methods, tools and abrasive materials comprising a tungsten-based metal composition and an alloy. In some cases, the composite materials or material are resistant to oxidation.

RAPIDLY SOLIDIFIED HIGH-TEMPERATURE ALUMINUM IRON SILICON ALLOYS

Methods of making high-strength, lightweight alloy components capable of high temperature performance comprising aluminum, silicon, and iron and/or nickel are provided. A high-energy stream, such as a laser or electron beam, may be selectively directed towards a precursor material to melt a portion of the precursor material in a localized region. The molten precursor material is cooled at a rate of greater than or equal to about 1.010.sup.5 K/second to form a solid high-strength, lightweight alloy component comprising a stable ternary cubic phase having high heat resistance and high strength. The stable ternary phase may be Al.sub.xFe.sub.ySi.sub.z, where x ranges from about 4 to about 5 or about 7.2 to about 7.6, y is about 1.5 to about 2.2, and z is about 1. The stable ternary phase may also be Al.sub.6Ni.sub.3Si. Materials and components, such as automotive components, made from such methods are also provided.

Production method for tungsten anode body
09691553 · 2017-06-27 · ·

A method for producing an anode body in a capacitor, which includes making a molded body by molding a tungsten powder and making an anode body by sintering the molded body, which includes a step of bringing the tungsten powder or the molded body thereof into contact with a solution of a silicon compound before sintering the molded body so as to adjust the silicon content in the anode body to 0.05 to 7 mass %.

NEGATIVE ELECTRODE ACTIVE MATERIAL, NEGATIVE ELECTRODE AND BATTERY
20170170462 · 2017-06-15 ·

Provided is a negative electrode active material that can improve the discharge capacity per volume and/or charge-discharge cycle characteristics. The negative electrode active material according to the present embodiment contains an alloy phase and ceramics. The alloy phase undergoes thermoelastic diffusionless transformation when releasing or occluding metal ions. The ceramics is dispersed in the metal phase. The content of ceramics in the alloy phase is more than 0 to 50 mass % with respect to the total mass of the alloy phase and the ceramics.

NEGATIVE ELECTRODE ACTIVE MATERIAL FOR LITHIUM SECONDARY BATTERY, LITHIUM SECONDARY BATTERY INCLUDING SAME, AND METHOD FOR PRODUCING SAME
20250054959 · 2025-02-13 ·

An embodiment provides: a negative electrode active material for a lithium secondary battery, wherein the negative electrode active material has silicon nanoparticles distributed in a silicon alloy and contains a SiAlNiB composition; and a method for producing same. Accordingly, a negative electrode active material for a lithium secondary battery can be provided, wherein the negative electrode active material has a controlled volume expansion rate and excellent electrical properties.

METHODS FOR MANUFACTURING HIGH TEMPERATURE BEARING COMPONENTS AND ROLLING ELEMENT BEARINGS

High temperature rolling element bearings and methods for manufacturing high temperature bearing components, such as bearing races or rings, are provided. In one embodiment, the method includes obtaining a powder mixture containing a superalloy powder admixed with hard wear particles, such as carbide particles. The powder mixture is consolidated utilizing a spark plasma sintering process during which the powder mixture is compressed into a sintered blank, while an electrical current is conducted through the powder mixture to heat the powder mixture to a sintering temperature. The sintered blank is then machined to impart the bearing component with its final shape. Precipitate hardening may also be performed, if desired. The spark plasma sintering process is controlled to limit the temperature and duration of the powder consolidation process thereby imparting the resulting bearing component with an enhanced hot hardness and other desirable properties at highly elevated operating temperatures.

METHODS FOR MANUFACTURING HIGH TEMPERATURE BEARING COMPONENTS AND ROLLING ELEMENT BEARINGS

High temperature rolling element bearings and methods for manufacturing high temperature bearing components, such as bearing races or rings, are provided. In one embodiment, the method includes obtaining a powder mixture containing a superalloy powder admixed with hard wear particles, such as carbide particles. The powder mixture is consolidated utilizing a spark plasma sintering process during which the powder mixture is compressed into a sintered blank, while an electrical current is conducted through the powder mixture to heat the powder mixture to a sintering temperature. The sintered blank is then machined to impart the bearing component with its final shape. Precipitate hardening may also be performed, if desired. The spark plasma sintering process is controlled to limit the temperature and duration of the powder consolidation process thereby imparting the resulting bearing component with an enhanced hot hardness and other desirable properties at highly elevated operating temperatures.

Method for producing a part by selective melting of powder

A method of fabricating a part by selectively melting powder is provided. The method includes: depositing a first layer of a first powder having a first element as its main element; depositing, on the first layer, a second layer of a second powder having a second element as its main element, which second element is different from the first element; and moving a first energy beam over the second layer, the energy delivered by the first beam serving to initiate an exothermic reaction between the first element and the second element, the energy given off by the exothermic reaction acting to locally melt together the first and second layers.