C23C16/453

METHOD FOR UNIFORM INSULATIVE LAYER DEPOSITION IN HYBRID MATERIALS
20250389021 · 2025-12-25 ·

The present disclosure provides a method of producing a hybrid material comprising a first set of combustion chambers producing a combustion, a substrate at least once receiving a combustion product from the combustion chambers, and the substrate undergoing a combination of translational motion and independent dynamic adjustments before or as the substrate receives the combustion product. The translational movement may be generated by a conveyor system. The method may further comprise passing the substrate through a cooling environment after receiving the combustion product and passing the substrate through the combustion chamber multiple times to form a single insulation layer or multiple insulation layers. The independent dynamic adjustments create a more uniform insulation layer thickness and may be randomized. The combustion chambers may produce combustion at a variety of intensities, and the independent dynamic adjustments offset deposition irregularities caused by the variety of combustion intensities to improve uniformity.