C23C28/042

PROTECTIVE COATING SYSTEMS FOR GAS TURBINE ENGINE APPLICATIONS AND METHODS FOR FABRICATING THE SAME

A method of applying a protective coating to a substrate includes the steps of: providing a turbine engine component substrate formed of a ceramic matrix composite material, forming an environmental barrier coating layer including a rare earth disilicate material directly on the substrate, treating an outer surface of the environmental barrier coating layer to form a thermal barrier coating layer including a porous rare earth monociliate material directly on the environmental barrier coating layer. The step of treating the outer surface is performed using a thermal process consisting of the application of heat or a chemical-thermal process consisting of the application of heat and a chemical. The method further includes infiltrating at least a portion of the pores with a metal solution or suspension.

COATED CUTTING TOOL
20230093032 · 2023-03-23 ·

A coated cutting tool for metal machining has a base body of cemented carbide, cermet, ceramics, steel or high-speed steel, and a wear resistant coating deposited thereon. The coating includes a layer of Ti.sub.1-xAl.sub.xC.sub.yN.sub.z with 0.40≤x≤0.95, 0≤y≤0.10 and 0.85≤z≤1.15, and a portion of MeC.sub.aN.sub.b, 0≤a≤1, 0≤b≤1, a+b=1, present on the layer of Ti.sub.1-xAl.sub.xC.sub.yN.sub.z. The portion of MeC.sub.aN.sub.b covers from 5 to 28% of the layer of Ti.sub.1-xAl.sub.xC.sub.yN.sub.z. A process for the production of the coated cutting tool and the use of the coated cutting tool in machining of stainless steel is also provided.

Coated member and method of manufacturing the same

Provided are a coated member in which damage of a coating film can be suppressed in a high temperature environment and the coating may be performed at low cost, and a method of manufacturing the same. A coated member includes a bond coat and a top coat sequentially laminated on a substrate made of a Si-based ceramic or a SiC fiber-reinforced SiC matrix composite, wherein the top coat includes a layer composed of a mixed phase of a (Y.sub.1-aLn.sub.1a).sub.2Si.sub.2O.sub.7 solid solution (here, Ln.sub.1 is any one of Nd, Sm, Eu, and Gd) and Y.sub.2SiO.sub.5 or a (Y.sub.1-bLn.sub.1′.sub.b).sub.2SiO.sub.5 solid solution (here, Ln.sub.1′ is any one of Nd, Sm, Eu, and Gd), or a mixed phase of a (Y.sub.1-cLn.sub.2c).sub.2Si.sub.2O.sub.7 solid solution (here, Ln.sub.2 is any one of Sc, Yb, and Lu) and Y.sub.2SiO.sub.5 or a (Y.sub.1-dLn.sub.2′.sub.d).sub.2SiO.sub.5 solid solution (here, Ln.sub.2′ is any one of Sc, Yb, and Lu).

BARRIER LAYER SYSTEM AND METHOD FOR PRODUCING A BARRIER LAYER SYSTEM

A layer system includes barrier properties against oxygen and water vapor. There may be an alternating layer system of at least two aluminum oxide layers and at least two titanium oxide layers. The aluminum oxide layers and the titanium oxide layers are deposited alternately on top of one another. The aluminum oxide layers and the titanium oxide layers are deposited by ALD layer deposition with a layer thickness of 5 nm to 20 nm. A first Parylene layer is deposited with a layer thickness of 0.1 μm to 50 μm on a first side of the alternating layer system by CVD.

Cutting insert
11478857 · 2022-10-25 · ·

A cutting insert may include a base member and a coating layer thereon. The coating layer may include a first layer including a titanium compound on the base member, a second layer including alumina and an upper surface on the first layer, and a third layer including a titanium compound on the upper surface. The coating layer may include a crack at a top surface and therein. In a cross section orthogonal to the top surface, the crack may be present in the third layer and the second layer; in the third layer it may have a width of 1 μm or more. In the upper surface it may have a width of 0.5 μm or more—smaller than the width of the crack in the third layer. Another part may have a width of 0.2 μm or less closer to the base member than the upper surface.

Corrosion- and erosion-resistant coating for turbine blades of gas turbines

A component of a turbine, in particular a gas turbine, wherein the component has a coating for increasing the erosion and corrosion resistance, wherein the coating is preferably applied directly to the component, wherein the coating consists of a functional layer and an intermediate layer, wherein the intermediate layer is arranged between the turbine blade substrate and the functional layer and wherein the functional layer consists of the elements Al, Cr, O and N.

Coated tool, and cutting tool including same
11478859 · 2022-10-25 · ·

A coated tool according to the present disclosure includes a base member and a coating layer located on the base member. The coating layer includes a first peak located in a range of 0° to 90° and a second peak located at a higher angle side than the first peak in a distribution of X-ray intensity indicated at α axis of a pole figure, the X-ray intensity regarding a plane of the cubic crystal. The coating layer further includes a valley part between the first peak and the second peak, and the valley part includes the X-ray intensity smaller than the X-ray intensity at each of the first peak and the second peak.

Coated tool, and cutting tool including same
11478860 · 2022-10-25 · ·

A coated tool according to the present disclosure includes a base member and a coating layer located on the base member. The coating layer includes a first peak located in a range of 15° to 30° and a second peak located in a range of 60° to 75° in a distribution of X-ray intensity indicated at a axis of a pole figure, the X-ray intensity regarding a plane of the cubic crystal. The coating layer includes a valley part between the first peak and the second peak, and the valley part includes the X-ray intensity smaller than the X-ray intensity at each of the first peak and the second peak. The X-ray intensity at the first peak is 0.7 times or greater of the X-ray intensity at the second peak.

HIGH TEMPERATURE CAPABLE ADDITIVELY MANUFACTURED TURBINE COMPONENT DESIGN
20220333494 · 2022-10-20 ·

A hybrid three-layer system is presented. The hybrid three-layer system includes a two-layer composite system and an additively manufactured third layer comprising a lattice structure. The composite layer system includes a metallic substrate, a structured surface, and a thermal protection system. The structured surface may be additively manufactured onto the metallic substrate and includes structured surface features formed to project above the metallic substrate. Each of the structured surface features are separated from adjacent structured surface features by grooves. The thermal protection coating may be thermally sprayed onto the structured surface and is bonded to each of the structured surface features. The lattice structure is in contact with a surface of the metallic substrate of the composite layer system.

COATED TOOL
20230126815 · 2023-04-27 ·

A coated tool includes a base and a coating layer on the base. The coating layer includes a first layer including Al.sub.2O.sub.3 particles, and a second layer on the first layer. The second layer includes, sequentially from the base, a first film, a second film in contact with the first film, and a third film in contact with the second film. The first to third films individually include Ti. The first film, the second film and the third film individually include at least one kind selected from C and N. The coated tool satisfies a relationship of a first N content>a third N content>a second N content, in which the first N content is an N content in the first film, the second N content is an N content in the second film, and the third N content is an N content in the third film.