The invention relates to a method and system for preventing corrosion of at least one metallic structure in an electrolyte medium, comprising applying a superimposed time-varying frequency electromagnetic wave to the structure, the method comprising the steps of generating a superimposed time-varying frequency electromagnetic wave (DAC wave) where an AC driving signal with time-varying frequency is riding on a DC output with a predefined DC bias voltage, transmitting the DAC wave current to one or more emitters, emitting the DAC wave via the one or more emitters, placing the one or more emitters at a spaced distance from the metallic structure, subjecting the metallic structure to the DAC wave current, controlling the negative return current of the DAC wave from the metallic structure, such that the DAC wave is distributed across the structure surface and directly excites a target region of the metallic structure, and wherein the excitation induces a flow of ionic current having a DC component travelling in a pulsating and time-varying manner in the target region and effects induced vibration of electrons and molecules in the target region. The method and the system of the invention significantly reduce capital costs and require very low energy, they avoid environmentally unfriendly final products, and are able to result in effective corrosion protection of metallic structures in different surrounding conditions.

An electric current supply system (20) is designed to be at least partially submerged in an electrically conductive liquid during operation thereof, and comprises at least one electrically conductive component (21, 22, 23, 24) enveloped in liquid-tight material (40). The component (21, 22, 23, 24) comprises sacrificial material that is capable of reacting electrochemically with the liquid. Further, the component (21, 22, 23, 24) comprises at least one gas trap portion (50) at which the sacrificial material occupies a space in the liquid-tight material (40) that is thereby defined with a gas trapping shape. If, in case of damage to the system (20) in an actual submerged state thereof, the component (21, 22, 23, 24) gets exposed to the liquid, it is achieved that an electrochemical reaction occurring at the exposed area of the component (21, 22, 23, 24) and an outflow of electric current to the liquid are stopped.

An electric current supply system (20) is designed to be at least partially submerged in an electrically conductive liquid during operation thereof, and comprises at least one electrically conductive component (21, 22, 23, 24) enveloped in liquid-tight material (40). The component (21, 22, 23, 24) comprises sacrificial material that is capable of reacting electrochemically with the liquid. Further, the component (21, 22, 23, 24) comprises at least one gas trap portion (50) at which the sacrificial material occupies a space in the liquid-tight material (40) that is thereby defined with a gas trapping shape. If, in case of damage to the system (20) in an actual submerged state thereof, the component (21, 22, 23, 24) gets exposed to the liquid, it is achieved that an electrochemical reaction occurring at the exposed area of the component (21, 22, 23, 24) and an outflow of electric current to the liquid are stopped.

This disclosed technology includes a cathodic protection system for protection of metal components. The cathodic protection system can include a non-solid anodic composition, such as an anodic paste. The non-solid anodic composition can include zinc and/or magnesium. The cathodic protection system can include a barrier protection system that can include one or more layers. The barrier protection system can include an outer moisture barrier.

A cathodic protection system providing substantially complete coverage to individual steel-in-concrete units in a multi-unit structure. The system includes a power supply, an electronic circuit board, a header cable, anode wire in each unit connected to the header cable, an adhesive fiber mat in each unit, and a conductive coating in each unit.

A cathodic protection device enclosing a reference cell and a conductive media and having two coupon assemblies mounted, facing opposing direction, on an exterior surface thereof is disclosed. The coupon assemblies each have a disc-shaped coupon seated in a coupon jacket and are electrically coupled to a wire. The coupon jacket is formed from a blank having a first surface and an opposing second. A pocket as a recess is machined into the first surface, a groove is machined into the opposing second surface and an aperture is machined through the bottom of the pocket and opens into the groove. A disc-shaped coupon assembly was threaded through the pocket and aperture to seat the disc-shaped coupon in the pocket and a wire in the groove with the electrical junction therebetween aligned with the aperture.

A cathodic protection device enclosing a reference cell and a conductive media and having two coupon assemblies mounted, facing opposing direction, on an exterior surface thereof is disclosed. The coupon assemblies each have a disc-shaped coupon seated in a coupon jacket and are electrically coupled to a wire. The coupon jacket is formed from a blank having a first surface and an opposing second. A pocket as a recess is machined into the first surface, a groove is machined into the opposing second surface and an aperture is machined through the bottom of the pocket and opens into the groove. A disc-shaped coupon assembly was threaded through the pocket and aperture to seat the disc-shaped coupon in the pocket and a wire in the groove with the electrical junction therebetween aligned with the aperture.

In a method for cathodically protecting and/or passivating a metal section in an ionically conductive material such as steel reinforcement in concrete or mortar, an impressed current or sacrificial anode communicates ionic current to the metal section and a storage component of electrical energy which can be a cell, battery or capacitor is provided as a component of the anode. The storage component can have replacement energy introduced by re-charging or replacing the component from an outside supply. Typically the cell or storage capacitor has an outer case which carries an anode material as an integral outer component. A mechanical clamp is provided to attach the assembly to a rebar. A current limiter is provided which prevents excess current draining the supply.

In a method for cathodically protecting and/or passivating a metal section in an ionically conductive material such as steel reinforcement in concrete or mortar, an impressed current or sacrificial anode communicates ionic current to the metal section and a storage component of electrical energy which can be a cell, battery or capacitor is provided as a component of the anode. The storage component can have replacement energy introduced by re-charging or replacing the component from an outside supply. Typically the cell or storage capacitor has an outer case which carries an anode material as an integral outer component. A mechanical clamp is provided to attach the assembly to a rebar. A current limiter is provided which prevents excess current draining the supply.

A cathodic protection system includes a vessel for containing a fluid or a mixture of fluids, a plurality of anodes positioned inside the vessel, an encapsulant encapsulating the plurality of anodes, the encapsulant being a wax repellant material that is sufficiently porous to allow ions to pass therethrough, and an impressed current source electrically connected to each of the anodes and the vessel. The impressed current source produces a continuous high current output, and the vessel acts as a cathode when current is applied from the impressed current source. The anodes are monitored and controlled from outside of the vessel using one or more adjustable resistors, which are installed in a junction box located either inside or outside the vessel. The resistors are configured to adjust the individual anode current output based upon a predetermined cathodic protection criteria.