C01B2203/0866

Process and apparatus for cracking ammonia

The invention concerns a process and apparatus for cracking ammonia in which heated ammonia gas at super-atmospheric pressure is partially cracked catalytically in an adiabatic reaction unit to produce partially cracked ammonia gas which is heated and fed to catalyst-containing reactor tubes in a furnace to cause cracking of further ammonia and produce a cracked gas comprising hydrogen gas, nitrogen gas and residual ammonia gas. At least some, preferably all, of the duty required to heat the partially cracked ammonia gas is provided by heat exchange with the cracked gas, enabling more efficient heat integration within the process.

Process and apparatus for cracking ammonia

The invention concerns a process and apparatus for cracking ammonia in which heated ammonia gas at super-atmospheric pressure is partially cracked in at least two adiabatic reactors in series with interstage heating in which the feed temperature to a first reactor is higher than the feed temperature to a further reactor to produce a partially cracked ammonia gas which is then fed to catalyst-containing reactor tubes in a furnace to produce a cracked gas comprising hydrogen gas, nitrogen gas and residual ammonia gas. The use of the adiabatic reactors enables more efficient heat integration within the process and the higher temperature in the first reactor enables the use of a nickel-based catalyst in that reactor as an alternative solution to the potential problem of the presence of oil in the ammonia.

Process and apparatus for cracking ammonia

The present invention concerns a process for cracking ammonia comprising providing an ammonia-containing feed gas at a temperature of over 600? C. and a pressure in a range from about 5 bar to about 50 bar; combusting a fuel with an oxidant gas in a furnace to heat reactor tubes to achieve a maximum inner wall temperature of over 700? C. and produce a flue gas, each reactor tube comprising a catalyst bed comprising a first row transition metal-based catalyst; and feeding the ammonia-containing feed gas to the reactor tubes to produce a cracked gas at a temperature of over 600? C. on exit from the reactor tubes.

RENEWABLE ELECTRICITY CONVERSION OF LIQUID FUELS FROM HYDROCARBON FEEDSTOCKS
20190249089 · 2019-08-15 · ·

The present invention includes a method for converting renewable energy source electricity and a hydrocarbon feedstock into a liquid fuel by providing a source of renewable electrical energy in communication with a synthesis gas generation unit and an air separation unit. Oxygen from the air separation unit and a hydrocarbon feedstock is provided to the synthesis gas generation unit, thereby causing partial oxidation reactions in the synthesis gas generation unit in a process that converts the hydrocarbon feedstock into synthesis gas. The synthesis gas is then converted into a liquid fuel.

Method for performing endothermic processes

The invention relates to a method of carrying out heat-consuming processes, wherein the total energy required averaged over a year for the heat-consuming process originates from at least two different energy sources, where one of the energy sources is an electric energy source whose power varies in the range from 0 to 100% of the total power required, and three different energy modes can individually provide the total power required for the heat-consuming process: (i) exclusively electric energy, (ii) a mixture of electric energy and at least one further nonelectric energy source or (iii) exclusively nonelectric energy, where the changeover time in which the change from one energy mode to another energy mode is completed is not more than 30 minutes.

Method and system for converting non-methane hydrocarbons to recover hydrogen gas and/or methane gas therefrom

The disclosure relates to methods, systems, and apparatus arranged and designed for converting non-methane hydrocarbon gases into multiple product gas streams including a predominately hydrogen gas stream and a predominately methane gas steam. Hydrocarbon gas streams are reformed, cracked, or converted into a synthesis gas stream and methane gas stream by receiving a volume of flare gas or other hydrocarbon liquid or gas feed, where the volume of hydrocarbon feed includes a volume of methane and a volume of non-methane hydrocarbons. The hydrogen contained in the syngas may be separated into a pure hydrogen gas stream. A corresponding gas conversion system can include a super heater to provide a hydrocarbon feed/steam mixture, a heavy hydrocarbon reactor for synthesis gas formation, and a hydrogen separator to recover the hydrogen portion of the synthesis gas. The gas conversion system can have a modal design such that it can operate to form hydrogen gas or alternatively operate to form synthetic natural gas with the same unit operation components.

Renewable electricity conversion of liquid fuels from hydrocarbon feedstocks

A method for converting renewable energy source electricity and a hydrocarbon feedstock into a liquid fuel by providing a source of renewable electrical energy in communication with a synthesis gas generation unit and an air separation unit. Oxygen from the air separation unit and a hydrocarbon feedstock is provided to the synthesis gas generation unit, thereby causing partial oxidation reactions in the synthesis gas generation unit in a process that converts the hydrocarbon feedstock into synthesis gas. The synthesis gas is then converted into a liquid fuel.

HEAT EXCHANGE REACTOR FOR CO2 SHIFT
20240253984 · 2024-08-01 · ·

A system and a process for CO.sub.2 shift is provided. The system comprises a Reverse Water Gas Shift (RWGS) reactor, and a heat exchange reactor, HER. A first feed is converted in the RWGS reactor into a first product stream comprising CO. A second feed is arranged to be fed to a process side of the HER. At least a portion of the first product stream is arranged to be fed to a heating side of the HER such that heat from the first product stream is transferred to the process side of the HER, thereby allowing the conversion of the second feed to a second product stream comprising CO in the process side of the HER.

Process and device for the steam reforming and steam cracking of hydrocarbons
10207235 · 2019-02-19 · ·

A furnace and a process for temperature control of a material stream, wherein the furnace has a first combustion chamber, at least one reactor tube for receiving the material stream to be heated, and at least one second combustion chamber. The at least one reactor tube extends through the first combustion chamber and through the at least one second combustion chamber. The furnace is designed to establish a first temperature in the first combustion chamber and a second temperature in the at least one second combustion chamber, wherein the first temperature and the second temperature are separately adjustable.

BIOMETHANE AND/OR HYDROGEN PRODUCED FROM BIOMASS HAVING REDUCED LIFECYCLE GREENHOUSE GAS EMISSIONS
20240263081 · 2024-08-08 ·

A process and/or system for producing biomethane, hydrogen, or fuel, fuel intermediate, and/or chemical product from the biomethane or hydrogen. The biomethane and/or hydrogen is produced in a process that converts biomass to biomethane. In certain embodiments, the biomethane production process includes anaerobic digestion, which produces biogas and digestate. Carbon-containing material (e.g., derived from the biomass) is stored and/or used as part of at least one carbon capture and storage process, where the carbon-containing material includes (i) carbon dioxide produced from the biomethane production process (e.g., produced from anaerobic digestion), and (ii) carbon-containing material obtained or derived from residue of the biomethane production process, and optionally includes (iii) carbon dioxide produced from the hydrogen production process.