C01B2203/0883

Systems and methods for power production with integrated production of hydrogen
11506122 · 2022-11-22 · ·

The present disclosure relates to systems and methods useful for power production. In particular, a power production cycle utilizing CO.sub.2 as a working fluid may be configured for simultaneous hydrogen production. Beneficially, substantially all carbon arising from combustion in power production and hydrogen production is captured in the form of carbon dioxide. Further, produced hydrogen (optionally mixed with nitrogen received from an air separation unit) can be input as fuel in a gas turbine combined cycle unit for additional power production therein without any atmospheric CO.sub.2 discharge.

Hydrogen production by steam methane reforming

A hydrogen plant for producing hydrogen, including: a reforming reactor system including a first catalyst bed including an electrically conductive material and a catalytically active material, a heat insulation layer between the first catalyst bed and the pressure shell, and at least two conductors electrically connected to the electrically conductive material and to an electrical power supply placed outside the pressure shell, wherein the electrical power supply is dimensioned to heat at least part of the first catalyst bed to a temperature of at least 500° C. by passing an electrical current through the electrically conductive material, where the pressure shell has a design pressure of between 5 and 200 bar; a water gas shift unit downstream the reforming reactor system; and a gas separation unit downstream the water gas shift unit. A process for producing hydrogen from a feed gas including hydrocarbons.

Process for H2 and Syngas Production

A process for producing syngas that uses the syngas product from an oxygen-fired reformer to provide all necessary heating duties, which eliminates the need for a fired heater. Without the flue gas stream leaving a fired heater, all of the carbon dioxide produced by the reforming process is concentrated in the high-pressure syngas stream, allowing essentially complete carbon dioxide capture.

PROCESS FOR H2 AND SYNGAS PRODUCTION

A process for producing syngas that uses the syngas product from a partial oxidation reactor to provide all necessary heating duties, which eliminates the need for a fired heater. Soot is removed from the syngas using a dry filter to avoid a wet scrubber quenching the syngas stream and wasting the high-quality heat. Without the flue gas stream leaving a fired heater, all of the carbon dioxide produced by the reforming process is concentrated in the high-pressure syngas stream, allowing essentially complete carbon dioxide capture.

SYSTEMS AND METHODS FOR THE PRODUCTION OF HYDROGEN AND CARBON

A method for producing hydrogen and carbon from hydrocarbons in a reaction chamber is provided. The method includes introducing a hydrocarbon into a chamber such that the hydrocarbon rotates in a first direction. The method includes generating a direct current (DC)-based plasma from a portion of the hydrocarbon, wherein the hydrocarbon is heated to a temperature greater than 1,000° C. at least in part by the DC-based plasma. The method includes rotating the DC-based plasma in a second direction that is different from the first direction. The method includes converting the hydrocarbon into elemental constituents of the hydrocarbon comprising carbon solid and hydrogen gas. The method includes separating the carbon solid from the hydrogen gas to provide a solid part and a gas part.

SYSTEMS AND METHODS FOR POWER PRODUCTION WITH INTEGRATED PRODUCTION OF HYDROGEN
20230042457 · 2023-02-09 ·

The present disclosure relates to systems and methods useful for power production. In particular, a power production cycle utilizing CO.sub.2 as a working fluid may be configured for simultaneous hydrogen production. Beneficially, substantially all carbon arising from combustion in power production and hydrogen production is captured in the form of carbon dioxide. Further, produced hydrogen (optionally mixed with nitrogen received from an air separation unit) can be input as fuel in a gas turbine combined cycle unit for additional power production therein without any atmospheric CO.sub.2 discharge.

PRE-COMBUSTION CO2 REMOVAL IN A NATURAL GAS FED STEAM METHANE REFORMER (SMR) BASED HYDROGEN PLANT

In a hydrocarbon-fed steam methane reformer hydrogen-production process and system, carbon dioxide is recovered in a pre-combustion context, and optionally additional amounts of carbon dioxide are recovered in a post-combustion carbon dioxide removal, to provide the improved carbon dioxide recovery or capture disclosed herein.

Soot removal process and assembly in cooling sectors and recuperators

Soot removal process at or inside a synthesis gas- and/or CO-containing gas production apparatus using as feed gases carbon dioxide, steam, hydrogen and/or a hydrocarbon-containing residual gas and using electrical energy in RWGS processes, electrolyses for electrochemical decomposition of carbon dioxide and/or steam, reforming operations and/or synthesis gas production processes with at least one gas production unit, an electrolysis stack and/or a heater-reactor combination for performing an RWGS reaction and at least one cooling sector/recuperator for CO-containing gas and/or synthesis gas, and also a soot removal assembly. Formation of soot can be suppressed or prevented during gas cooling and soot that is nevertheless deposited can be removed again from the heat exchanger surface.

Steam methane reforming with steam regeneration

A hydrocarbon is reacted with water in the presence of a catalyst to form hydrogen, carbon monoxide, and carbon dioxide. Hydrogen is selectively allowed to pass through a hydrogen separation membrane to a permeate side of a reactor, while water and carbon-containing compounds remain in a retentate side of the reactor. An outlet stream is flowed from the retentate side to a heat exchanger. The outlet stream is cooled to form a cooled stream. The cooled stream is separated into a liquid phase and a vapor phase. The liquid phase is flowed to the heat exchanger and heated to form steam. The vapor phase is cooled to form condensed water and a first offgas stream. The first offgas stream is cooled to form condensed carbon dioxide and a second offgas stream. The steam and the second offgas stream are recycled to the reactor.

PROCESS FOR PRODUCING SYNTHESIS GAS WITH REDUCED STEAM EXPORT
20230089656 · 2023-03-23 ·

A process is proposed for producing synthesis gas with reduced steam export by catalytic steam reforming of a hydrocarbonaceous feed gas with steam in a multitude of reformer tubes in a burner-heated reformer furnace to form a steam reforming flue gas. This process includes a configuration of the reformer tubes as reformer tubes with internal heat exchange and the use of a structured catalyst. For amounts of export steam between 0 and 0.8 kg of export steam per m.sub.N.sup.3 of hydrogen produced, these features interact synergistically when particular steam reforming conditions are selected.