Cathode material from exhausted lithium ion batteries are dissolved in a solution for extracting the useful elements Co (cobalt), Ni (nickel), Al (Aluminum) and Mn (manganese) to produce active cathode materials for new batteries. The solution includes compounds of desirable materials such as cobalt, nickel, aluminum and manganese dissolved as compounds from the exhausted cathode material of spent cells. Depending on a desired proportion, or ratio, of the desired materials, raw materials are added to the solution to achieve the desired ratio of the commingled compounds for the recycled cathode material for new cells. The desired materials precipitate out of solution without extensive heating or separation of the desired materials into individual compounds or elements. The resulting active cathode material has the predetermined ratio for use in new cells, and avoids high heat typically required to separate the useful elements because the desired materials remain commingled in solution.

A method for manufacturing high-purity aluminum hydroxide and alumina material is disclosed, which includes the steps of: reacting aluminum metal with a mixture of organic base and water to form aluminum hydroxide suspension; removing water by filtration to form aluminum hydroxide slurry, and for manufacturing alumina material, further drying/baking the slurry to form aluminum oxide powders. The method is amenable to mass production of high-purity aluminum hydroxide and aluminum oxide containing total silica and non-aluminum metal impurities less than 0.005% and having a bulk density higher than 3.0 g/cc. In addition, the invention also provides high-purity aluminum hydroxide and aluminum oxide prepared by using the method disclosed and bulk products prepared therefrom.

Cathode material from exhausted lithium ion batteries are dissolved in a solution for extracting the useful elements Co (cobalt), Ni (nickel), Al (Aluminum) and Mn (manganese) to produce active cathode materials for new batteries. The solution includes compounds of desirable materials such as cobalt, nickel, aluminum and manganese dissolved as compounds from the exhausted cathode material of spent cells. Depending on a desired proportion, or ratio, of the desired materials, raw materials are added to the solution to achieve the desired ratio of the commingled compounds for the recycled cathode material for new cells. The desired materials precipitate out of solution without extensive heating or separation of the desired materials into individual compounds or elements. The resulting active cathode material has the predetermined ratio for use in new cells, and avoids high heat typically required to separate the useful elements because the desired materials remain commingled in solution.

Methods, systems, and compositions related to the recycling and/or recovery of activating materials from activated aluminum are disclosed. In one embodiment, an aqueous solution's composition may be controlled to maintain aluminum ions dissolved in solution during reaction of an activated aluminum. In another embodiment, aluminum hydroxide containing the activating materials may be dissolved into an aqueous solution to isolate the activating materials.

The present disclosure is directed to a byproduct recovery system used in conjunction with a hydrogen production system. The hydrogen production system creates hydrogen gas and a byproduct through a chemical reaction. The byproduct of this chemical reaction is then contained within a solution which was part of the chemical reaction. The solution flows from the hydrogen production system into a recovery chamber. Within the recovery chamber the byproduct of the chemical reaction is removed from the solution. The byproduct may then be stored or transported to another outside system remote from both the hydrogen production system and the byproduct recovery system.

Cathode material from exhausted lithium ion batteries are dissolved in a solution for extracting the useful elements Co (cobalt), Ni (nickel), Al (Aluminum) and Mn (manganese) to produce active cathode materials for new batteries. The solution includes compounds of desirable materials such as cobalt, nickel, aluminum and manganese dissolved as compounds from the exhausted cathode material of spent cells. Depending on a desired proportion, or ratio, of the desired materials, raw materials are added to the solution to achieve the desired ratio of the commingled compounds for the recycled cathode material for new cells. The desired materials precipitate out of solution without extensive heating or separation of the desired materials into individual compounds or elements. The resulting active cathode material has the predetermined ratio for use in new cells, and avoids high heat typically required to separate the useful elements because the desired materials remain commingled in solution.

A method for obtaining aluminum-containing nanoparticles is provided. The method includes exposing at least one surface comprising aluminum to an alkaline aqueous solution. The method further includes exposing the at least one surface to electro-hydraulic shock waves and an electron flux. The at least one surface undergoes electro-erosion which creates alumina-hydrated nanoparticles having a negative surface electrical charge. The method further includes transforming the alumina-hydrated nanoparticles into aquachelate nanoparticles by attaching water molecules to the alumina-hydrated nanoparticles.

Cathode material from exhausted lithium ion batteries are dissolved in a solution for extracting the useful elements Co (cobalt), Ni (nickel), Al (Aluminum) and Mn (manganese) to produce active cathode materials for new batteries. The solution includes compounds of desirable materials such as cobalt, nickel, aluminum and manganese dissolved as compounds from the exhausted cathode material of spent cells. Depending on a desired proportion, or ratio, of the desired materials, raw materials are added to the solution to achieve the desired ratio of the commingled compounds for the recycled cathode material for new cells. The desired materials precipitate out of solution without extensive heating or separation of the desired materials into individual compounds or elements. The resulting active cathode material has the predetermined ratio for use in new cells, and avoids high heat typically required to separate the useful elements because the desired materials remain commingled in solution.

The present invention relates to a method for preparing metal oxide nanoparticles and metal oxide nanoparticles prepared thereby. The method includes: dipping a cathode and an anode formed of a metal for forming oxide, in an inorganic electrolyte solution containing halogen salt, and applying voltage to the anode and the cathode to form, on the anode, metal oxide forming an anode surface. According to a method of the present invention, disadvantages of typical nanoparticle synthesizing methods may be solved to cheaply and rapidly manufacture nanoparticles having various structures through a single process without using a surfactant. In practicing a method of the invention, metal oxide nanoparticles may be rapidly formed, nanoparticles having excellent crystallinity may be produced, and factors of the anodizing method, such as voltage, temperature, an electrolyte, and an electrolyte concentration may be changed to simply adjust a shape of the nanoparticles.

Systems and methods related to aluminum-water reactions, hydrogen gas production, and the recovery of activating metals are generally described.