The present invention discloses a novel, improved, simple and economic process for manufacturing lightweight ceramic sand. The lightweight ceramic sand is produced from the industrial wastes, wherein the major raw materials are fly ash, bauxite residue and biomass-coal fly ash. The present invention relates to the production of new fine particulates at high throughput and at low manufacturing cost to provide an alternative or substitute to the fast-depleting natural sand including crushed stones and lightweight fine aggregates produced from expanded clay, expanded glass and volcanic activities. Lightweight ceramic sand of the present invention can be used as a building and construction material and foundry sand.

An apparatus for producing pozzolanic material from consumer waste includes a glass separator unit to remove glass material from the waste and a size reduction unit downstream the glass separator unit. The glass separator unit includes a tubular outer member and an inner helical member extending inwardly from the inner surface of the tubular outer member and defining an open central bore. The tubular outer member and the open central bore define respective coaxial longitudinal axes that are disposed at an angle relative to a horizontal reference plane, with the inlet higher than the outlet. Non-glass/non-ceramic material is output through the open outlet end of tubular outer member utilizing a flow of water. The glass/ceramic material is output to the size reduction unit through the open inlet end of the tubular outer member utilizing the rotating inner helical member of the glass separator unit.

A filler for production of cement-bound shaped bodies, comprising a material group mixture of comminuted and sorted waste materials, conditioned with chemical reagents/compounds in the presence of water, wherein the material group mixture is composed of comminuted and sorted waste materials, selected from the following material groups: PPK: paper, paperboard, cardboard plastics inert material textiles wood
which are mixed according with a mass-related material group vector and then comminuted.

A filler for production of cement-bound shaped bodies, comprising a material group mixture of comminuted and sorted waste materials, conditioned with chemical reagents/compounds in the presence of water, wherein the material group mixture is composed of comminuted and sorted waste materials, selected from the following material groups: PPK: paper, paperboard, cardboard plastics inert material textiles wood
which are mixed according with a mass-related material group vector and then comminuted.

The present invention relates to methods for the production of air-cured fiber cement products. More particularly, the present invention provides methods for the production of air-cured fiber cement products, at least comprising the steps of: (a) Providing cured fiber cement powder by comminuting cured fiber cement material; (b) Providing an aqueous fiber cement slurry comprising water, cementitious binder, natural or synthetic fibers and between about 5M % and about 40M % of said cured fiber cement powder; (c) Providing a green fiber cement sheet; and (d) Air-curing said green fiber cement sheet thereby providing an air-cured fiber cement product.

The present invention relates to methods for the production of air-cured fiber cement products. More particularly, the present invention provides methods for the production of air-cured fiber cement products, at least comprising the steps of: (a) Providing cured fiber cement powder by comminuting cured fiber cement material; (b) Providing an aqueous fiber cement slurry comprising water, cementitious binder, natural or synthetic fibers and between about 5M % and about 40M % of said cured fiber cement powder; (c) Providing a green fiber cement sheet; and (d) Air-curing said green fiber cement sheet thereby providing an air-cured fiber cement product.

The invention relates to the use of feldspar granules with a particular combination of oxide constituents in the manufacture of artificial agglomerate stone materials and to the agglomerate stone materials resulting thereof.

The invention relates to the use of feldspar granules with a particular combination of oxide constituents in the manufacture of artificial agglomerate stone materials and to the agglomerate stone materials resulting thereof.

The described systems, methods, and compositions relate to systems, methods, and compositions for forming one or more cementitious materials that cure into one or more mortars and/or concretes. More particularly, some embodiments relate to systems, methods, and compositions for forming cured mortars and/or concretes that tend to have an increased strength over time due to the use of one or more reactive aggregates, activator materials, and/or alkaline compounds for conditioning the aggregate. In some cases, a cementitious mixture that is configured to form a mortar that can receive one or more filler aggregates (e.g., reactive filler aggregates) to make a concrete. Additionally, in some cases, the reactive aggregate is conditioned with an aqueous solution comprising one or more alkaline compounds having a concentration in the aqueous solution of between about 0.001 mol/L and about 10 mol/L, or within any subrange thereof (e.g., between about 0.25 molar and about 5 molar).

The described systems, methods, and compositions relate to systems, methods, and compositions for forming one or more cementitious materials that cure into one or more mortars and/or concretes. More particularly, some embodiments relate to systems, methods, and compositions for forming cured mortars and/or concretes that tend to have an increased strength over time due to the use of one or more reactive aggregates, activator materials, and/or alkaline compounds for conditioning the aggregate. In some cases, a cementitious mixture that is configured to form a mortar that can receive one or more filler aggregates (e.g., reactive filler aggregates) to make a concrete. Additionally, in some cases, the reactive aggregate is conditioned with an aqueous solution comprising one or more alkaline compounds having a concentration in the aqueous solution of between about 0.001 mol/L and about 10 mol/L, or within any subrange thereof (e.g., between about 0.25 molar and about 5 molar).