Provided herein are compositions and methods of carbonation processing for the fabrication of cementitious materials and concrete products. Embodiments include manufacturing processes of a low-carbon concrete product comprising: forming a cementitious slurry including portlandite; shaping the cementitious slurry into a structural component; and exposing the structural component to a CO.sub.2 waste stream, thereby enabling manufacture of the low-carbon concrete product.

An insulation material formed of a composition, and a method of making an insulation material is provided. The composition forming the insulation material includes magnesium oxide; at least one of magnesium chloride, magnesium sulfate, and hydrates thereof; water; a foaming agent; a thickener; and a foam stabilizer. The composition is foamed to promote aeration of the composition to reduce density of the insulation material formed from the composition.

An insulation material formed of a composition, and a method of making an insulation material is provided. The composition forming the insulation material includes magnesium oxide; at least one of magnesium chloride, magnesium sulfate, and hydrates thereof; water; a foaming agent; a thickener; and a foam stabilizer. The composition is foamed to promote aeration of the composition to reduce density of the insulation material formed from the composition.

The invention provides novel methods and compositions that mitigate the occurrence of hazing of products made from carbonatable calcium silicate-based cements. The methods and compositions of the invention may be applied in a variety of cement and concrete components in the infrastructure, construction, pavement and landscaping industries.

The invention provides novel methods and compositions that mitigate the occurrence of hazing of products made from carbonatable calcium silicate-based cements. The methods and compositions of the invention may be applied in a variety of cement and concrete components in the infrastructure, construction, pavement and landscaping industries.

A biological cement including algal biomatter, cement, and water. The present disclosure also provides methods of preparing the biological cement. The biological cement can be used in place of traditional cement, for instance by being incorporated into mortar or concrete for structural or other applications. The algal biomatter may include one or more of biomass from Chlorella, Spirulina (Arthrospira platensis), Saccharina latissima, Ulva spp. (such as U. lactuca or U. expensa), Agarophyton, Sargassum, Gracilaria parvispora, Halymenia hawaiiana or Caulerpa lentillifera.

The present disclosure provides methods of preparing concrete products comprising carbonation of brucite-containing concrete. The present disclosure further provides brucite containing concrete mixtures that are useful in the present methods.

Embodiments of the present disclosure generally relate to methods and materials for fabricating building materials and other components from coal. More specifically, embodiments of the present disclosure relate to materials and other components, such as char clay plaster, char brick, and foam glass fabricated from coal, and to methods of forming such materials. In an embodiment is provided a building material fabrication method. The method includes mixing an organic solvent with coal, under solvent extraction conditions, to form a coal extraction residue, and heating the coal extraction residue under pyrolysis conditions to form a pyrolysis char, the pyrolysis conditions comprising a temperature greater than about 500 C. The method further includes mixing the pyrolysis char with water and with one or more of clay, cement, or sand to create a mixture, and molding and curing the mixture to form a building material. Pyrolysis char-containing materials are also disclosed.

Embodiments of the present disclosure generally relate to methods and materials for fabricating building materials and other components from coal. More specifically, embodiments of the present disclosure relate to materials and other components, such as char clay plaster, char brick, and foam glass fabricated from coal, and to methods of forming such materials. In an embodiment is provided a building material fabrication method. The method includes mixing an organic solvent with coal, under solvent extraction conditions, to form a coal extraction residue, and heating the coal extraction residue under pyrolysis conditions to form a pyrolysis char, the pyrolysis conditions comprising a temperature greater than about 500 C. The method further includes mixing the pyrolysis char with water and with one or more of clay, cement, or sand to create a mixture, and molding and curing the mixture to form a building material. Pyrolysis char-containing materials are also disclosed.

A fiber cement gypsum composite formulation comprising a binder, reinforcing fibers and a pozzolanic material wherein the binder comprises a gypsum-hydraulic cement mix, wherein gypsum is calcium sulfate dihydrate and the hydraulic cement is Portland cement.