C04B41/5025

Aliphatic ceramics dispersant

The invention provides dispersed inorganic mixed metal oxide pigment compositions in a hydrocarbon media utilizing a dispersant having polyisobutylene succinic anhydride structure reacted with a non-polymeric amino ether/alcohol to disperse a mixed metal oxide pigment in the media. The metal oxide pigment is of the type used to color ceramic or glass articles. A milling process using beads is also described to reduce the mixed metal oxide particle size to the desired range. A method of using the mixed metal oxide dispersion to digitally print an image on a ceramic or glass article using the dispersion jetted through a nozzle and subsequently firing the colored article is also described.

COATING FABRICATION METHOD FOR PRODUCING ENGINEERED MICROSTRUCTURE OF SILICATE-RESISTANT BARRIER COATING
20230160311 · 2023-05-25 ·

A gas turbine engine article includes a substrate and a silicate-resistant barrier coating disposed on the substrate. The silicate-resistant barrier coating has an engineered microstructure that includes a refractory matrix formed of grains and calcium aluminosilicate additive (CAS additive) dispersed in grain boundaries between the grains.

Bond coatings having a molten silicon-phase contained between refractory layers

A coated component, along with methods of its formation and use, is provided. The coated component may include a substrate having a surface, a first refractory layer on the surface of the substrate, a silicon-based bond coating on the first refractory layer, and an environmental barrier coating on the silicon-based bond coating. The silicon-based bond coating includes a silicon-phase contained within a refractory phase such that, when melted, the silicon-phase is contained within the refractory phase and between the surface of the substrate and an inner surface of the environmental barrier coating.

Bond coatings having a molten silicon-phase contained between refractory layers

A coated component, along with methods of its formation and use, is provided. The coated component may include a substrate having a surface, a first refractory layer on the surface of the substrate, a silicon-based bond coating on the first refractory layer, and an environmental barrier coating on the silicon-based bond coating. The silicon-based bond coating includes a silicon-phase contained within a refractory phase such that, when melted, the silicon-phase is contained within the refractory phase and between the surface of the substrate and an inner surface of the environmental barrier coating.

COMPOSITE COMPONENTS AND METHODS OF REDEFINING OPENINGS IN COMPOSITE COMPONENTS

A method of redefining an opening in a composite component comprises filling the opening with a filling material, where the opening is defined in a body of the composite component and opens onto a surface defined by the composite component, and redefining the opening such that the opening extends into the body. Some methods comprise removing an existing coating from the surface of the composite component prior to filling the opening with the filling material and applying a new coating to the surface prior to redefining the opening such that the opening extends through the new coating and into the body. An exemplary composite component comprises a body, a surface with a coating thereon, an original opening defined through the body and filled with a filling material, and a new opening defined through the coating into the body, which may be defined at a new location from the original opening.

COMPOSITE COMPONENTS AND METHODS OF REDEFINING OPENINGS IN COMPOSITE COMPONENTS

A method of redefining an opening in a composite component comprises filling the opening with a filling material, where the opening is defined in a body of the composite component and opens onto a surface defined by the composite component, and redefining the opening such that the opening extends into the body. Some methods comprise removing an existing coating from the surface of the composite component prior to filling the opening with the filling material and applying a new coating to the surface prior to redefining the opening such that the opening extends through the new coating and into the body. An exemplary composite component comprises a body, a surface with a coating thereon, an original opening defined through the body and filled with a filling material, and a new opening defined through the coating into the body, which may be defined at a new location from the original opening.

CONTROLLED GRADIENT OF POROSITY IN CMC
20230192561 · 2023-06-22 ·

A method for producing a ceramic matrix composite component is disclosed. The method includes providing a plurality of first ceramic fiber plies including a plurality of interconnected tows and a plurality of first pores positioned between adjacent tows. The method includes applying a plurality of first ceramic particles within the plurality of first pores. Next, the method includes applying a plurality of second ceramic fiber plies onto an outer surface of the plurality of first ceramic fiber plies. The second ceramic fiber plies include a plurality of interconnected tows and a plurality of second pores positioned between adjacent tows. The method then includes applying a plurality of second ceramic particles within the plurality of second pores. Further, the plurality of second ceramic particles are larger than the plurality of first ceramic particles. Lastly, the method includes densifying the ceramic matrix composite preform to form the ceramic matrix composite component.

METHOD TO FABRICATE HIGH TEMPERATURE COMPOSITE WITH INTEGRATED BARRIER COATING

A method of fabricating a ceramic component includes hot pressing a composite component with a glass powder / filler cover mixture to form a consolidated glass-based coating on the composite component.

METHOD TO FABRICATE HIGH TEMPERATURE COMPOSITE WITH INTEGRATED BARRIER COATING

A method of fabricating a ceramic component includes hot pressing a composite component with a glass powder / filler cover mixture to form a consolidated glass-based coating on the composite component.

SYSTEMS AND METHODS FOR DRYING SKINNED CERAMIC WARES USING RECYCLED MICROWAVE RADIATION

Systems and methods for drying skinned ceramic wares (10) using recycled microwave radiation are disclosed. The method includes irradiating wet skinned ceramic wares (10W) in a first applicator section (124W) with microwave radiation (212), wherein said irradiating (212) gives rise to reflected microwave radiation (212R). The method also includes capturing a portion of the reflected microwave radiation (212R) and irradiating a plurality of semi-dry skinned ceramic wares (105) in a second applicator section (124S) with the reflected microwave radiation (212R). Systems for carrying out the method are also disclosed.