C04B2235/6021

Method of producing needle coke for low CTE graphite electrodes

A method of producing low CTE graphite electrodes from needle coke formed from a coal tar distillate material having a relatively high initial boiling point.

Bricks and method of forming bricks with high coal ash content using a press mold machine and variable firing trays

There is provided an apparatus and process for manufacturing a brick or paver with a high content of coal ash (ranging from 60% to 100% coal ash or fly ash) so that a waste product (coal ash, and more particularly Class F coal ash) from a coal-fired power plant is incorporated into a building product (high content fly ash brick or paver). Also provided is a variable firing tray to support the dried, high content coal ash bricks/pavers as the dried products are sent through a tunnel kiln, to improve circulation around the individual bricks/pavers and thereby result in reduced firing time in the kiln.

Radiofrequency and other electronic devices formed from enhanced resonant frequency hexaferrite materials
11245169 · 2022-02-08 · ·

Radiofrequency and other electronic devices can be formed from textured hexaferrite materials, such as Z-phase barium cobalt ferrite Ba.sub.3Co.sub.2Fe.sub.24O.sub.41 (Co.sub.2Z) having enhanced resonant frequency. The textured hexaferrite material can be formed by sintering fine grain hexaferrite powder at a lower temperature than conventional firing temperatures to inhibit reduction of iron. The textured hexaferrite material can be used in radiofrequency devices such as circulators or telecommunications systems.

ANTIOXIDANTS IN GREEN CERAMIC BODIES CONTAINING VARIOUS OILS FOR IMPROVED FIRING

Green ceramic mixture for extruding into an extruded green body includes one or more inorganic components selected from the group consisting of ceramic ingredients, inorganic ceramic-forming ingredients, and combinations thereof, at least one mineral oil, and from about 0.01 wt % to about 0.45 wt % of an antioxidant based on a total weight of the inorganic component(s), by super addition. The mineral oil has a kinematic viscosity of ≥about 1.9 cSt at 100° C. The at least one antioxidant may have a degradation-rate peak temperature that is greater than the degradation-rate peak temperature of the at least one mineral oil. In some embodiments, the at least one mineral oil includes greater than about 20 wt % alkanes with greater than 20 carbons, based on a total weight of the at least one mineral oil. Methods of making an unfired extruded body using the batch mixture are also disclosed.

Method of making shaped abrasive particles and articles comprising forming a flange from overfilling

Various shaped abrasive particles are disclosed. Each shaped abrasive particle includes a body having at least one major surface and a side surface extending from the major surface.

HONEYCOMB FILTER
20220305478 · 2022-09-29 · ·

A honeycomb filter includes a honeycomb structure having a porous partition wall disposed to surround a plurality of cells; and a plugging portion provided at one end of the cell, wherein the honeycomb structure has an inflow side region including a range of up to at least 30% with respect to the total length of the honeycomb structure with the inflow end face as the starting point and an outflow side region including a range of up to at least 20% with respect to the total length of the honeycomb structure with the outflow end face as the starting point, in the extending direction of the cell of the honeycomb structure, an average pore diameter of the partition wall in the inflow side region is 9 to 14 μm and an average pore diameter of the partition wall in the outflow side region is 15 to 20 μm.

HONEYCOMB STRUCTURE, AND ELECTRIC HEATING SUPPORT AND EXHAUST GAS TREATMENT DEVICE EACH USING THE HONEYCOMB STRUCTURE
20220305477 · 2022-09-29 · ·

A honeycomb structure according to at least one embodiment of the present invention includes: a honeycomb structure portion having: an outer peripheral wall; and a partition wall arranged inside the outer peripheral wall to define a plurality of cells each extending from a first end surface of the honeycomb structure portion to a second end surface thereof to form a flow path; and a pair of electrode portions arranged on an outer peripheral surface of the outer peripheral wall of the honeycomb structure portion. The electrode portions are each a porous body in which particles of silicon carbide are bound by a binding material, the silicon carbide contains α-type silicon carbide and β-type silicon carbide, and the silicon carbide has a D50 in a volume-based cumulative particle size distribution of 25 μm or less.

METHOD FOR MANUFACTURING PILLAR-SHAPED HONEYCOMB FIRED BODY

A method for manufacturing a pillar-shaped honeycomb fired body including: measuring a firing shrinkage at an end surface of a first pillar-shaped honeycomb firing body at every predetermined angle for one round based on a portion that has been located at the center of a die when a green body passes through the die, obtaining a second pillar-shaped honeycomb formed body having a corrected end surface contour by modifying an annular mask used for extrusion molding based on a result of the measuring, and then obtaining a second pillar-shaped honeycomb fired body by performing drying and firing.

Extruded Ceramic Nanofibers and Derived Materials
20220306544 · 2022-09-29 ·

The present invention relates to gels and processes for making bundles of aligned ceramic nanofibers, ceramic nanostructures made by such processes, and methods of using such ceramic nanostructures. Such process is templated via block copolymer self-assembly but does not require any post processing thermal and/or solvent annealing steps. As a result, such process is significantly more efficient and scalable than other processes that are templated via block copolymer self-assembly. The resulting fibers are aligned according to the direction of deposition, making steps where individual fibers are bundled unnecessary.

Fiber reinforced zeolite extrudates with enhanced physical properties

The invention relates to a method of making a reinforced catalytic microporous and/or mesoporous bound composition comprising the steps of: providing a pre-formed catalytic crystalline material; mixing the catalytic crystalline material with water, a metal oxide binder, and a reinforcing glass fiber to form an extrudable composition; extruding the extrudable slurry under conditions sufficient to form the reinforced catalytic bound extrudate; and calcining the reinforced catalytic bound extrudate at a temperature and for a time sufficient to form a calcined reinforced catalytic bound catalyst. Advantageously, the reinforcing glass fiber can have a diameter from 5-100 microns and a length-to-diameter ratio from 300:1-3000:1 and can be present in an amount from about 1-50 parts, based on about 1000 parts combined of catalytic crystalline material and metal oxide binder.