C04B2235/6027

ADDITIVELY MANUFACTURED CASTING CORE-SHELL MOLD AND CERAMIC SHELL WITH VARIABLE THERMAL PROPERTIES

The present disclosure relates to a method of forming a cast component and a method of forming a casting mold. The method is performed by connecting at least one wax gate component to a ceramic core-shell mold. The ceramic core-shell mold includes at least a filter, first core portion, a first shell portion, and at least one first cavity between the core portion and the first shell portion. The core-shell mold may manufactured using an additive manufacturing process and may include an integrated ceramic filter. At least a portion of the ceramic core-shell mold and the wax gate component is coated with a second ceramic material. The wax gate component is then removed to form a second cavity in fluid communication with the first cavity.

FORMULATIONS FOR ADDITIVE MANUFACTURING OF THREE-DIMENSIONAL OBJECTS CONTAINING SINTERABLE MATERIALS
20220235194 · 2022-07-28 · ·

A sinterable paste formulation usable as cast material in a cast-mold process, in combination with a mold material formulation, is provided. The sinterable paste formulation comprises a power of a sinterable material, in an amount of at least 85% by weight of the total weight of the formulation, a binder as described in the specification, and an aqueous solution which comprises water and a water-miscible organic solvent featuring an evaporation rate in a range of from 0.3 to 0.8 on an n-butyl acetate scale. Methods employing the formulation and objects and products obtained therefrom are also provided.

VAPORIZATION CORE, ELECTRONIC VAPORIZATION DEVICE, AND METHOD FOR MANUFACTURING THE SAME
20220225679 · 2022-07-21 ·

A vaporization core, a method of manufacturing the same, and an electronic vaporization device comprising the same are disclosed. The vaporization core includes a tubular porous substrate for forming a vaporization cavity and configured to guide liquid outside the tubular porous substrate into the vaporization cavity and a heating element disposed on an inner wall of the tubular porous substrate and configured to heat and vaporize the liquid guided into the vaporization cavity.

LTCC substrate and preparation method thereof
20210387890 · 2021-12-16 ·

The disclosure relates to a Low Temperature Co-fired Ceramic (LTCC) substrate and a preparation method thereof, and in particular to a dielectric-constant-adjustable LTCC substrate and a preparation method thereof. The LTCC substrate of the disclosure includes the following components: glass, SiO.sub.2 and Al.sub.2O.sub.3, a weight percentage of the SiO.sub.2 in the LTCC substrate is 10% to 25%.

Ceramic Slurry Composition And Process For Producing Stacked Ceramic Component

The invention relates to A slurry composition, comprising: an inorganic powder; a dispersant; and a solvent wherein the dispersant is a block copolymer comprising at least one hydrophobic block A and at least one hydrophilic block B, and wherein the blocks A and B comprise repeating units represented by the following general formula (I) wherein R.sup.1 is selected from a hydrogen atom, a linear or branched alkyl group having 1 to 10 carbon atoms and a cyclic alkyl group having 4 to 6 carbon atoms, and wherein at least one carboxylic acid group or a salt thereof is covalently linked to the block copolymer.

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METHOD FOR PRODUCING A CERAMIC MULTILAYER BLANK
20220184847 · 2022-06-16 · ·

The present invention is related to a method for producing a ceramic multilayer blank comprising at least a first layer of a first ceramic material and at least a second layer of a second ceramic material, wherein the first layer and the second layer are made of ceramic materials of different compositions, which are filled in pourable condition layer-by-layer into a mold and thereafter they are pressed and then sintered, wherein the first layer is a pink colored layer, wherein the first ceramic material comprises 2 to 25 wt % erbium oxide.

EXHAUST GAS CONTROL VALVE

A valve including: a housing; a rotating member positioned within the housing; and an actuator engaged with the rotating member; wherein the rotating member has a generally cylindrical form and at least one cavity extending through a portion of the generally cylindrical form in a direction generally perpendicular to an axis of the generally cylindrical form; wherein the rotating member is positioned within the housing such that, during operation of the valve, the actuator rotates the rotating member within the housing about the axis of the generally cylindrical form, and upon completion of about 90° of rotation of the rotating member about the axis, the at least one cavity becomes aligned within the housing to change the valve from an open condition to a closed condition, or from a closed condition to an open condition; and wherein the rotating member includes inorganic fibers and at least one binder. Methods of making and using the valve are also contemplated.

Casting apparatus, cast zirconia ceramic bodies and methods for making the same

Methods and apparatus are provided for increasing the rate of casting ceramic bodies from a slurry or suspension. Methods and apparatus are successfully used for casting ceramic bodies from micron-sized zirconia ceramic at an accelerated rate. Methods described herein may also be used for casting ceramic bodies from nano-sized zirconia ceramic. The casting apparatus may be configured for use in a plurality of operational modes. Ceramic bodies produced by the methods and apparatus are suitable for use in dental applications.

Methods for forming a unitized crucible assembly

Methods for forming a unitized crucible assembly for holding a melt of silicon for forming a silicon ingot are disclosed. In some embodiments, the methods involve a porous crucible mold having a channel network with a bottom channel, an outer sidewall channel that extends from the bottom channel, and a central weir channel that extends from the bottom channel. A slip slurry may be added to the channel network and the liquid carrier of the slip slurry may be drawn into the mold. The resulting green body may be sintered to form the crucible assembly.

METHODS OF EXTRACTING VOLATILES FROM CERAMIC GREEN BODIES
20230250027 · 2023-08-10 ·

Methods of producing a ceramic article include heating the ceramic green body containing a quantity of one or more organic materials to extract only a fraction of the organic materials from the ceramic green body by exposing the ceramic green body to a process atmosphere which is heated to a hold temperature of from 225° C. to about 400° C. and has from 2% to 7% O.sub.2 by volume of the process atmosphere. The method further includes cooling the ceramic green body to a temperature of below 200° C., exposing the ceramic green body to a higher concentration of O.sub.2 than in the process atmosphere of the heating step, and firing the ceramic green body to form the ceramic article. Volatile extraction units for implementing the methods are also described.