A system and method for efficiently and sustainably producing propylene and acrylonitrile is disclosed which utilizes biodegradable materials, combustible materials that produce carbon dioxide and/or carbon monoxide. According to one embodiment of the invention, a source of carbon dioxide and/or carbon monoxide is utilized and the carbon dioxide and/or carbon monoxide is electrochemically reduced to ethylene. Dimerization is applied to separate the ethylene to produce 1-butene; which is isomerized to produce 2-butene. The 2-butene is metathesized to produce propylene. The propylene may then be subject to ammoxidation as desired in order to produce acrylonitrile.

A system and method for efficiently and sustainably producing propylene and acrylonitrile is disclosed which utilizes biodegradable materials, combustible materials that produce carbon dioxide and/or carbon monoxide. According to one embodiment of the invention, a source of carbon dioxide and/or carbon monoxide is utilized and the carbon dioxide and/or carbon monoxide is electrochemically reduced to ethylene. Dimerization is applied to separate the ethylene to produce 1-butene; which is isomerized to produce 2-butene. The 2-butene is metathesized to produce propylene. The propylene may then be subject to ammoxidation as desired in order to produce acrylonitrile.

A process for producing branched alcohols through isomerization, hydroformylation and hydrogenation.

A process for producing branched alcohols through isomerization, hydroformylation and hydrogenation.

The present disclosure provides processes and apparatus for producing poly alpha olefins. In at least one embodiment, a process to produce a poly alpha olefin includes introducing a first olefin monomer to a first catalyst and an activator in a first reactor to form a first reactor effluent comprising olefin dimers and olefin timers. The process includes heating the first reactor effluent to form an isomerized product and introducing the isomerized product to a filtration unit to form a filtration effluent. The process may include introducing the filtration effluent to a first distillation unit to form a first distillation effluent. The process may include introducing the first distillation effluent to a second distillation unit to form a second distillation effluent. The process includes introducing the first distillation effluent and/or the second distillation effluent to a second catalyst in a second reactor to form a second reactor effluent comprising the olefin timers.

The present disclosure provides processes and apparatus for producing poly alpha olefins. In at least one embodiment, a process to produce a poly alpha olefin includes introducing a first olefin monomer to a first catalyst and an activator in a first reactor to form a first reactor effluent comprising olefin dimers and olefin timers. The process includes heating the first reactor effluent to form an isomerized product and introducing the isomerized product to a filtration unit to form a filtration effluent. The process may include introducing the filtration effluent to a first distillation unit to form a first distillation effluent. The process may include introducing the first distillation effluent to a second distillation unit to form a second distillation effluent. The process includes introducing the first distillation effluent and/or the second distillation effluent to a second catalyst in a second reactor to form a second reactor effluent comprising the olefin timers.

The present disclosure provides processes and apparatus for producing poly alpha olefins. In at least one embodiment, a process to produce a poly alpha olefin includes introducing a first olefin monomer to a first catalyst and an activator in a first reactor to form a first reactor effluent comprising olefin dimers and olefin timers. The process includes heating the first reactor effluent to form an isomerized product and introducing the isomerized product to a filtration unit to form a filtration effluent. The process may include introducing the filtration effluent to a first distillation unit to form a first distillation effluent. The process may include introducing the first distillation effluent to a second distillation unit to form a second distillation effluent. The process includes introducing the first distillation effluent and/or the second distillation effluent to a second catalyst in a second reactor to form a second reactor effluent comprising the olefin timers.

The present disclosure provides processes and apparatus for producing poly alpha olefins. In at least one embodiment, a process to produce a poly alpha olefin includes introducing a first olefin monomer to a first catalyst and an activator in a first reactor to form a first reactor effluent comprising an olefin dimer and an olefin trimer. The process includes introducing the first reactor effluent to a filtration unit to form a filtration effluent, and introducing the filtration effluent to a first distillation unit to form a first distillation effluent. The process includes introducing the first distillation effluent (or a second distillation effluent) to a second catalyst in a second reactor to form a second reactor effluent comprising the olefin trimer. The process includes removing a sample at any stage of the process and introducing the sample to a gas chromatograph.

The present disclosure provides processes and apparatus for producing poly alpha olefins. In at least one embodiment, a process to produce a poly alpha olefin includes introducing a first olefin monomer to a first catalyst and an activator in a first reactor to form a first reactor effluent comprising an olefin dimer and an olefin trimer. The process includes introducing the first reactor effluent to a filtration unit to form a filtration effluent, and introducing the filtration effluent to a first distillation unit to form a first distillation effluent. The process includes introducing the first distillation effluent (or a second distillation effluent) to a second catalyst in a second reactor to form a second reactor effluent comprising the olefin trimer. The process includes removing a sample at any stage of the process and introducing the sample to a gas chromatograph.

Reactors and methods of using the reactors to produce 1-butene are disclosed. A feed stream comprising n-butane is flowed to a dehydrogenation compartment of a reactor. The dehydrogenation compartment includes a dehydrogenation catalyst for catalyzing the dehydrogenation of n-butane to produce a dehydrogenation compartment effluent comprising 1-butene, 2-butene, isobutene, and/or unreacted n-butane. The dehydrogenation compartment effluent is flowed to a isomerization compartment of the reactor. The isomerization compartment contains a catalyst for isomerizing 2-butene in the dehydrogenation compartment effluent to produce 1-butene. A heating section is disposed between the dehydrogenation compartment and the isomerization compartment to provide heat for the reactions in both compartments.