A solid acid catalyst has a macropore specific volume of about 0.30-0.50 ml/g, a ratio of macropore specific volume to specific length of catalyst particles of about 1.0-2.5 ml/(g.Math.mm), and a ratio of specific surface area to length of catalyst particles of about 3.40-4.50 m.sup.2/mm. The macropore refers to pores having a diameter of more than 50 nm. An alkylation catalyst is based on the solid acid catalyst and can be used in alkylation reactions. The solid acid catalyst and alkylation catalyst show an improved catalyst service life and/or trimethylpentane selectivity when used in the alkylation of isoparaffins with olefins.

A solid acid catalyst has a macropore specific volume of about 0.30-0.50 ml/g, a ratio of macropore specific volume to specific length of catalyst particles of about 1.0-2.5 ml/(g.Math.mm), and a ratio of specific surface area to length of catalyst particles of about 3.40-4.50 m.sup.2/mm. The macropore refers to pores having a diameter of more than 50 nm. An alkylation catalyst is based on the solid acid catalyst and can be used in alkylation reactions. The solid acid catalyst and alkylation catalyst show an improved catalyst service life and/or trimethylpentane selectivity when used in the alkylation of isoparaffins with olefins.

Systems and methods are provided for production of high octane hydrocarbon from an isoparaffin feed using oxidation acid catalysis chemistry.

Systems and methods are provided for production of high octane hydrocarbon from an isoparaffin feed using oxidation acid catalysis chemistry.

Systems and methods are provided for forming alkylate from a tertiary alcohol feed. Olefins for the alkylation reaction can be generated from a portion of the tertiary alcohol feed. The tertiary alcohol feed can be obtained, for example, by selective oxidation to convert a portion of an isoparaffin-containing feed into alcohol, such as conversion of isobutane to t-butyl alcohol. The alcohol can then be converted to an alkene, such as conversion of t-butyl alcohol to isobutene, in the alkylation reaction environment in the presence of a solid acid catalyst. The solid acid catalyst can then facilitate dimerization of the alkenes (e.g. isobutene) to form C.sub.8+ olefins (e.g. isooctene). A catalyst having an MWW framework is an example of a suitable solid acid catalyst.

Systems and methods are provided for forming alkylate from a tertiary alcohol feed. Olefins for the alkylation reaction can be generated from a portion of the tertiary alcohol feed. The tertiary alcohol feed can be obtained, for example, by selective oxidation to convert a portion of an isoparaffin-containing feed into alcohol, such as conversion of isobutane to t-butyl alcohol. The alcohol can then be converted to an alkene, such as conversion of t-butyl alcohol to isobutene, in the alkylation reaction environment in the presence of a solid acid catalyst. The solid acid catalyst can then facilitate dimerization of the alkenes (e.g. isobutene) to form C.sub.8+ olefins (e.g. isooctene). A catalyst having an MWW framework is an example of a suitable solid acid catalyst.

Systems and methods are provided for forming alkylate from an isoparaffin-containing feed. Olefins for the alkylation reaction can be generated from a portion of the isoparaffin-containing feed. This can be achieved, for example, by using selective oxidation to convert a portion of isoparaffins into alcohol, such as conversion of isobutane to t-butyl alcohol. The alcohol can then be converted to an alkene, such as conversion of t-butyl alcohol to isobutene, in the alkylation reaction environment in the presence of a solid acid catalyst. The solid acid catalyst can then facilitate alkylation of isoparaffin using the in-situ formed alkenes. A catalyst having an MWW framework is an example of a suitable solid acid catalyst.

Systems and methods are provided for forming alkylate from an isoparaffin-containing feed. Olefins for the alkylation reaction can be generated from a portion of the isoparaffin-containing feed. This can be achieved, for example, by using selective oxidation to convert a portion of isoparaffins into alcohol, such as conversion of isobutane to t-butyl alcohol. The alcohol can then be converted to an alkene, such as conversion of t-butyl alcohol to isobutene, in the alkylation reaction environment in the presence of a solid acid catalyst. The solid acid catalyst can then facilitate alkylation of isoparaffin using the in-situ formed alkenes. A catalyst having an MWW framework is an example of a suitable solid acid catalyst.

The invention relates to a process for preparing 1,3-butadiene from n-butenes, comprising the steps of: A) providing an input gas stream a comprising butanes, 1-butene, 2-butene and isobutene, with or without 1,3-butadiene, from a fluid catalytic cracking plant; B) removing isobutene from the input gas stream a, giving a stream b comprising butanes, 1-butene and 2-butene, with or without 1,3-butadiene; C) feeding the stream b comprising butanes, 1-butene and 2-butene and optionally an, oxygenous gas and optionally water vapor into at least one dehydrogenating zone and dehydrogenating 1-butene and 2-butene to 1,3-butadiene, giving a product gas stream c comprising 1,3-butadiene, butanes, 2-butene and water vapor, with or without oxygen, with low-boiling hydrocarbons, with high-boiling secondary components, with or without carbon oxides and with or without inert gases; D) cooling and compressing the product gas stream c, giving at least one aqueous condensate stream d1 and a gas stream d2 comprising 1,3-butadiene, butanes, 2-butene and water vapor, with or without oxygen, with low-boiling hydrocarbons, with or without carbon oxides and with or without inert gases; Ea) removing uncondensable and low-boiling gas constituents comprising low-boiling hydrocarbons, with or without oxygen, with or without carbon oxides and with or without inert gases, as gas stream e2 from the gas stream d2 by absorbing the C.sub.4 hydrocarbons comprising 1,3-butadiene, butanes and 2-butene in an absorbent, giving an absorbent stream laden with C.sub.4 hydrocarbons and the gas stream e2, and Eb) subsequently desorbing the C.sub.4 hydrocarbons from the laden absorbent stream, giving a C.sub.4 hydrocarbon stream e1; F) separating the C.sub.4 hydrocarbon stream e1 by extractive distillation with a 1,3-butadiene-selective solvent into a stream f1 comprising 1,3-butadiene and the selective solvent and a stream f2 comprising butanes and 2-butene, wherein at least 90% of the 1-butene present in stream b is converted in step C) and a product stream f2 comprising butanes and 2-butene is obtained in step F.

The invention relates to a process for preparing 1,3-butadiene from n-butenes, comprising the steps of: A) providing an input gas stream a comprising butanes, 1-butene, 2-butene and isobutene, with or without 1,3-butadiene, from a fluid catalytic cracking plant; B) removing isobutene from the input gas stream a, giving a stream b comprising butanes, 1-butene and 2-butene, with or without 1,3-butadiene; C) feeding the stream b comprising butanes, 1-butene and 2-butene and optionally an, oxygenous gas and optionally water vapor into at least one dehydrogenating zone and dehydrogenating 1-butene and 2-butene to 1,3-butadiene, giving a product gas stream c comprising 1,3-butadiene, butanes, 2-butene and water vapor, with or without oxygen, with low-boiling hydrocarbons, with high-boiling secondary components, with or without carbon oxides and with or without inert gases; D) cooling and compressing the product gas stream c, giving at least one aqueous condensate stream d1 and a gas stream d2 comprising 1,3-butadiene, butanes, 2-butene and water vapor, with or without oxygen, with low-boiling hydrocarbons, with or without carbon oxides and with or without inert gases; Ea) removing uncondensable and low-boiling gas constituents comprising low-boiling hydrocarbons, with or without oxygen, with or without carbon oxides and with or without inert gases, as gas stream e2 from the gas stream d2 by absorbing the C.sub.4 hydrocarbons comprising 1,3-butadiene, butanes and 2-butene in an absorbent, giving an absorbent stream laden with C.sub.4 hydrocarbons and the gas stream e2, and Eb) subsequently desorbing the C.sub.4 hydrocarbons from the laden absorbent stream, giving a C.sub.4 hydrocarbon stream e1; F) separating the C.sub.4 hydrocarbon stream e1 by extractive distillation with a 1,3-butadiene-selective solvent into a stream f1 comprising 1,3-butadiene and the selective solvent and a stream f2 comprising butanes and 2-butene, wherein at least 90% of the 1-butene present in stream b is converted in step C) and a product stream f2 comprising butanes and 2-butene is obtained in step F.