A novel dry mill process for producing pure starch, which can be used as a feed stock for bio tech processes. Corn feedstock is sent through a particle size reduction device, such as a hammer mill, to produce corn flour. The corn flour is screened into a small particle portion (which mainly contains “free” starch from the floury endosperm) and a larger particle portion (which mainly comprises the horny endosperm, germ pericarp and tip cap). The small particle potion is sent to a liquefication and a saccharification process to produce high Be corn syrup. A mud phase (mixture of oil, germ, and any light solid) is centrifuged. The light phase is sent to precoat drum filtration to produce clean corn syrup. Further, a novel wet mill process to produce starch and alcohol is disclosed. A three-section paddle screen can be used to separate starch from grit and fiber.

Disclosed is a method for improving the yield of sprayed corn bran in a corn wet-milling process, an enzyme preparation is added in the process of separating fiber from starch and protein, the fiber residue after the enzyme preparation treatment contains less water, less starch and/or protein residue, and has a looser and more fluffy structure, the yield of the sprayed corn bran in the corn wet-milling process can be remarkably improved while ensuring normal color of the finished sprayed corn bran, that is, the amount of concentrated corn soaking solution sprayed on the fiber corn bran is significantly increased.

A method for producing a dewatered gluten-containing fraction involves providing a gluten-containing fraction, concentrating the gluten-containing fraction by centrifugal processing according to a determined dry substance content, adjusting the pH value and the temperature of the concentrated gluten-containing fraction by a temperature-control and metering unit, and dewatering the concentrated gluten-containing fraction.

The invention relates to a method for producing a heat-modified starch, comprising the steps consisting in: (i) preparing a starch milk having a solids content of between 30 and 40%, preferably between 35 and 37% by weight, (ii) adding a solution of an alkaline agent at a weight concentration of between 25 and 35%, preferably of 30%, so as to obtain a conductivity on the milk of between 4 and 7 mS/cm, (iii) ensuring a contact time of between 0.5 and 2 hours, (iv) filtering and drying the starch milk such that the conductivity of the dried starch resuspended at 20% by weight of solids is between 0.7 and 2.5 mS/cm, (v) heating said dried starch so as to bring it to a temperature of more than 180° C. for a residence time of between 10 and 40 minutes, even more preferentially between 15 and 35 minutes.

The instant application provides methods to improve the total starch yield and/or gluten yield from corn kernels in a wet milling process, the method comprising admixing corn kernels or a fraction of the corn kernels with an enzyme composition comprising an effective amount of one or more hydrolytic enzymes, wherein at least one of said hydrolytic enzymes is selected from the group consisting of a GH30 polypeptide, a GH5 polypeptide or a combination thereof.

A method is provided of manufacturing a biodegradable healthcare product for environmental purposes such as reducing waste. The main ingredients include a quantity of potato starch, a quantity of corn starch, and a quantity of avocado seeds. The quantity of potato starch, the quantity of corn starch, and the quantity of avocado seeds are all pulverized. The quantity of potato starch, the quantity of corn starch, and the quantity of avocado seeds are amalgamated into a quantity of biodegradable powder. A molding process is executed by manufacturing a sterile healthcare product from the quantity of biodegradable powder. The sterile healthcare product can be any type of healthcare product such as, but not limited to, a pharmaceutical product bottle, a nutraceutical product bottle, a one test kit container, a band-aid container, a dental floss container, a swab container, a syringe, an inhaler, a dropper, or a tampon.

This novel corn milling process includes a continuous steeping step, early separation of easy-to-access starch (e.g., starch in the floury endosperm part of a corn kernel), fine milling to secure germ protein without the use of solvents or heat, and performing a phase separation to collect the product of fermentation. The continuous steeping process uses a continuous steeping tank. The steeping liquid, which includes probiotics, flows in from the bottom of the tank in a countercurrent flow. Other features include efficiently producing high purity starch or sugar using the starch in the floury endosperm of the corn kernel, producing alcohols such as ethanol and butanol that can be used as sustainable aviation fuel or feedstock for sustainable aviation fuel, and producing a high protein animal feed product that includes yeast and germ protein without using toxic solvents.

The instant application provides methods to improve the total starch yield and/or gluten yield from corn kernels in a wet milling process, the method comprising admixing corn kernels or a fraction of the corn kernels with an enzyme composition comprising an effective amount of one or more hydrolytic enzymes, wherein at least one of said hydrolytic enzymes is selected from the group consisting of a GH30 polypeptide, a GH5 polypeptide or a combination thereof.

The present disclosure relates to a series of preparation methods including extraction, separation, purification, and commercialization of ferulic acid, which is a highly functional material from corn brans (a by-product of grain), and more specifically, to a preparation method wherein ferulic acid is extracted from corn brans (a by-product of grain) in high yield by a novel method, and the extracted ferulic acid is separated and purified in high yield and high purity by an economical method, followed by commercialization.

A starch separation system for an ethanol plant includes a dry fractionization system, a fiber blender, a refiner, a fiber liquefaction tank and a fiber wash system. A starch separation method includes the steps of providing a dry fractionization system receiving corn from the ethanol plant and fractionating the corn into corn oil, corn fiber, corn grits, corn, endosperm flour and germ cake. The corn components are converted to sugar and the sugar is converted to ethanol. A converted fiber stream is input to the fiber wash system for producing fiber wash water for input to the ethanol plant.