C08J5/043

Glass direct roving and long glass fiber-reinforced thermoplastic resin pellet
11692072 · 2023-07-04 · ·

Provided is a glass direct roving that can achieve good productivity for long glass fiber-reinforced thermoplastic resin pellets, and achieve excellent spinning productivity and good strength of glass fiber-reinforced resin molded articles produced by using long glass fiber-reinforced thermoplastic resin pellets in combination. The glass direct roving includes a plurality of glass filaments bundled together, wherein the filament diameter of the glass filaments, D, is in the range of 17.5 to 21.5 μm, the number of the glass filaments bundled, F, is in the range of 3000 to 7000, the mass of the glass direct roving is in the range of 2450 to 4000 tex, the ignition loss of the glass direct roving, L, is in the range of 0.03 to 0.90%, and the D, F, and L satisfy the following formula (1): 1 0 5 0 ( D 4 × F 1 / 4 ) / ( 1000 × L 1 / 6 ) 1 640. ( 1 )

High temperature polyketone copolymers
11692094 · 2023-07-04 · ·

Compositions and methods for amorphous high temperature polyketone polymers incorporating 2H-benzimidazol-2-one with dihalobenzophenone and bis(halobenzoyl)benzene as comonomer units are described herein. The polyketones polymers have advantageous properties, particularly in terms of high glass transition temperatures (T.sub.g), inherently flame resistance, good mechanical properties at elevated temperature, chemical resistance and dimensional stability in wet environment. The polymers are suitable for manufacturing high temperature molded systems and other articles of manufacture via injection molding, extrusion, compression molding, coating, blow molding, thermoforming, rotational molding and additive manufacturing.

Hybrid thermoplastic composites with long and short fiber materials and natural nanoparticles

A thermoplastic composite material includes a thermoplastic polymer matrix component, a microparticle component, a nanoparticle component, and a compatibilizing agent component, at least a portion of the microparticle component and/or nanoparticle component is a natural fiber.

MOLDED RESIN OBJECT AND METHOD FOR PRODUCING MOLDED RESIN OBJECT

Provided is a resin molded body capable of increasing a flexural modulus. A resin molded body according to the present invention includes a urethane resin, long reinforcing fibers, an inorganic filler having an average particle diameter of 1 μm or more, and fine inorganic particles having an average particle diameter of 200 nm or less, a content of the fine inorganic particles being 0.06 parts by weight or more and 3.00 parts by weight or less with respect to 100 parts by weight of the urethane resin.

COMPOSITION FOR FIBER-REINFORCED RESIN, FIBER-REINFORCED RESIN, MOLDED ARTICLE, METHOD FOR USING COMPOSITION FOR FIBER-REINFORCED RESIN, METHOD FOR REINFORCING FIBER-REINFORCED RESIN, AND METHOD FOR PRODUCING FIBER-REINFORCED RESIN

A composition for fiber-reinforced resin that provides a fiber-reinforced resin with sufficient mechanical strength. The composition for fiber-reinforced resin contains at least one resin (A) selected from the group consisting of rosin resins, petroleum resins, terpene resins, and hydrides of cyclic ketone-aldehyde resins, and the resin (A) has a softening point of 80° C. to 180° C.

Postponed differentiation of reinforced composites

A reinforced composite is provided that includes at least one planar fiber reinforcement or fabric formed from a plurality of fibers. The fiber reinforcement or fabric has a first side and a second side. The reinforced composite further includes a chemical treatment coated on at least one of said first side and second side and a matrix material.

System for producing a fully impregnated thermoplastic prepreg

A system for manufacturing a thermoplastic prepreg includes a double belt mechanism that is configured to compress a fiber mat, web, or mesh that is passed through the double belt mechanism, a resin applicator that is configured to apply monomers or oligomers to the fiber mat, web, or mesh, and a curing oven that is configured to effect polymerization of the monomers or oligomers and thereby form the thermoplastic polymer as the fiber mat, web, or mesh is moved through the curing oven. The double belt mechanism compresses the fiber mat, web, or mesh and the applied monomers or oligomers as the fiber mat, web, or mesh is passed through the curing oven so that the monomers or oligomers fully saturate the fiber mat, web, or mesh. Upon polymerization of the monomers or oligomers, the fiber mat, web, or mesh is fully impregnated with the thermoplastic polymer.

Method for producing a polyisocyanurate composite material

The invention relates to a process for producing a composite polyisocyanurate material, comprising the following steps: a) providing a polyisocyanate composition A) which comprises oligomeric polyisocyanates and is low in monomeric diisocyanates, “low in monomeric diisocyanates” meaning that the polyisocyanate composition A) has a content of monomeric diisocyanates of not more than 20% by weight, and b) catalytically trimerizing the polyisocyanate composition A) in the presence of at least one fibrous filler B) and of a trimerization catalyst C) to give the composite polyisocyanurate material, where the trimerization catalyst C) comprises at least one metal salt and/or quaternary ammonium salt. The invention further relates to composite polyisocyanurate materials obtainable by the process according to the invention and to the use thereof for production of a component, and to components consisting of or comprising a composite polyisocyanurate material according to the invention.

Ultra-high molecular weight, ultra-fine particle size polyethylene, preparation method therefor and use thereof

An ultra-high molecular weight, ultra-fine particle size polyethylene has a viscosity average molecular weight (Mv) greater than 1×10.sup.6. The polyethylene is spherical or are sphere-like particles having a mean particle size of 10-100 μm, having a standard deviation of 2-15 μm and a bulk density of 0.1-0.3 g/mL. Using the polyethylene as a basic polyethylene, a grafted polyethylene can be obtained by means of a solid-phase grafting method; and a glass fiber-reinforced polyethylene composition comprising the polyethylene and glass fibers, and a sheet or pipe prepared therefrom; a solubilized ultra-high molecular weight, ultra-fine particle size polyethylene; and a fiber and a film prepared from the solubilized ultra-high molecular weight, ultra-fine particle size polyethylene may also be obtained. The method has simple steps, is easy to control, has a relatively low cost and a high repeatability, and can realize industrialisation.

Method of manufacturing metal-clad laminate and uses of the same

A method of manufacturing a metal-clad laminate and uses of the same are provided. The method comprises the following steps: (a) impregnating a reinforcement material with a first fluoropolymer solution, and drying the impregnated reinforcement material under a first temperature to obtain a first prepreg; (b) impregnating the first prepreg with a second fluoropolymer solution, and drying the impregnated first prepreg under a second temperature to obtain a second prepreg; and (c) laminating the second prepreg and a metal-clad to obtain a metal-clad laminate, wherein the first fluoropolymer solution has a first fluoropolymer, the second fluoropolymer solution has a second fluoropolymer, and the first fluoropolymer and the second fluoropolymer are different.