C08J11/14

Rapid chemical methods for recovery of materials from waste sources

Methods for the recovery of natural fiber-containing material from waste textile and methods for recovery of monomers and/or oligomers from waste plastics comprise contacting about 10 to about 25 wt % of the waste with about 75 to about 95 wt % of an aqueous reagent, the aqueous reagent comprising at least about 80 wt % water and about 20 wt % or less tetraethylene glycol, based on the water and the tetraethylene glycol, and a base, at a temperature of about 90° C. to about 140° C. for about 20 to about 60 minutes to depolymerize polymers in the wastes. The base is included in the aqueous reagent in an amount effective to depolymerize the polymers.

PROCESS FOR THE PREPARATION OF POLYETHYLENES FROM WASTE PLASTIC FEEDSTOCKS

The present invention relates to a process for the production of ethylene-based polymers from waste plastics feedstocks comprising the steps in this order of: (a) providing a hydrocarbon stream A obtained by treatment of a waste plastics feedstock; (b) providing a hydrocarbon stream B; (c) supplying a feed C comprising a fraction of the hydrocarbon stream A and a fraction of the hydrocarbon stream B to a thermal cracker furnace comprising cracking coil(s); (d) performing a thermal cracking operation in the presence of steam to obtain a cracked hydrocarbon stream D; (e) supplying the cracked hydrocarbon stream D to a separation unit; (f) performing a separation operation in the separation unit to obtain a product stream E comprising ethylene; (g) supplying the product stream E to a polymerisation reactor; and (h) performing a polymerisation reaction in the polymerisation reactor to obtain an ethylene-based polymer; wherein in step (d): ⋅the coil outlet temperature is ≥800 and ≤870° C., preferably ≥820 and ≤870° C.; and ⋅the weight ratio of steam to feed C is >0.3 and <0.8. Such process allows for optimisation of the quantity of waste plastic material that finds its way back into a polyethylene that is produced as outcome of the process. The higher that quantity is, i.e. the higher the quantity of chemical building blocks that are present in the waste plastic material that are converted to the produced polyethylene, the better the sustainability footprint of the process is. The process allows for circular utilisation of plastics. In addition, the process allows for increased efficiency in the production of polyethylene in that the fraction of ethylene in the cracked hydrocarbon stream D is increased. A further advantage of the process of the present invention is that the overall energy consumption towards polyethylene is reduced.

SYSTEMS AND METHODS FOR RECYCLING OF REDUCED DENSITY BIOPLASTICS
20220073956 · 2022-03-10 · ·

A method for deriving value from a mixed waste feedstock can include receiving a mixed waste feedstock including at least a reduced density biopolymer material and an organic feedstock. At least one of a fluid or a material that releases liquids during degradation is added to the mixed waste feedstock. The reduced density biopolymer material is separated, via density separation, from the mixed waste feedstock. The reduced density biopolymer material has a specific gravity below a specific gravity threshold. The reduced density biopolymer material separated from the mixed waste feedstock as a result of the separating is recovered.

SYSTEMS AND METHODS FOR RECYCLING OF REDUCED DENSITY BIOPLASTICS
20220073956 · 2022-03-10 · ·

A method for deriving value from a mixed waste feedstock can include receiving a mixed waste feedstock including at least a reduced density biopolymer material and an organic feedstock. At least one of a fluid or a material that releases liquids during degradation is added to the mixed waste feedstock. The reduced density biopolymer material is separated, via density separation, from the mixed waste feedstock. The reduced density biopolymer material has a specific gravity below a specific gravity threshold. The reduced density biopolymer material separated from the mixed waste feedstock as a result of the separating is recovered.

Recyclable Single Polymer Floorcovering Article

This invention relates to tufted floorcovering articles, including carpet tiles and broadloom carpet. In particular, this invention relates to tufted floorcovering articles made from the family of polymers known as polyester. Specifically, this invention relates to tufted carpet tile products made from polyester. The polyester carpet tiles meet commercial performance specifications and are fully end-of-life recyclable.

PLANT EXTRACT COMPOSITIONS FOR FORMING PROTECTIVE COATINGS

Described herein are methods of preparing cutin-derived monomers, oligomers, or combinations thereof from cutin-containing plant matter. The methods can include heating the cutin-derived plant matter in a solvent at elevated temperature and pressure. In some preferred embodiments, the methods can be carried out without the use of additional acidic or basic species.

PLANT EXTRACT COMPOSITIONS FOR FORMING PROTECTIVE COATINGS

Described herein are methods of preparing cutin-derived monomers, oligomers, or combinations thereof from cutin-containing plant matter. The methods can include heating the cutin-derived plant matter in a solvent at elevated temperature and pressure. In some preferred embodiments, the methods can be carried out without the use of additional acidic or basic species.

CATALYTIC MICROWAVE DEPOLYMERISATION OF PLASTIC FOR PRODUCTION OF MONOMER AND WAXES
20210284818 · 2021-09-16 ·

There is described a microwave pyrolysis process for the depolymerization of plastic for the production of monomers, waxes and heavy oils including the steps of: a) steam purge of the plastic from about 0.5% to about 50% w/w of a catalyst, in a media; b) pyrolysis of the plastic and the catalyst in the media with a microwave (MW) for a time sufficient to allow generation of heat providing a thermal treatment between 300° C. and 650° C. through absorption of microwaves by the catalyst and the media. The catalyst includes a compound having a high dielectric loss at the frequency of the MW to absorb microwaves, transfer heat to the plastic and initiate a pyrolysis reaction.

Recyclable single polymer floorcovering article

This invention relates to tufted floorcovering articles, including carpet tiles and broadloom carpet. In particular, this invention relates to tufted floorcovering articles made from the family of polymers known as polyester. Specifically, this invention relates to tufted carpet tile products made from polyester. The polyester carpet tiles meet commercial performance specifications and are fully end-of-life recyclable.

REACTOR ARRANGEMENT AND METHOD FOR DECOMPOSING OBJECTS CONSISTING OF PLASTIC-BASED COMPOSITE MATERIALS
20230399484 · 2023-12-14 ·

The invention relates to a reactor arrangement and to a method for decomposing objects of plastic-based composite materials into their individual constituents by way of a solvolysis using at least one reactor chamber in which the objects as exposed to a solvent in the supercritical state. The invention is characterized in that at least three pressure chambers located in series, a first load lock chamber, a reactor chamber adjoining the same, and a second load lock chamber adjoining the latter, which are each connected to each other via an actuatable partition which can be moved from an open position, in which two of the mutually adjacent pressure chambers are connected to each other, to a closed position, in which two of the mutually adjacent pressure chambers are fluidically, thermally and pressure-specifically isolated from each other. The reactor chamber is thermally coupled to a heating system and can be directly or indirectly fluidically connected via at least one first line to the first load lock chamber and can be connected to a first pressurizable feed line, via which solvent can be fed the reactor chamber.