Polymer magnet composites including NdFeB in a polycarbonate (PC) binder matrix are processed using processes including batch mixing and twin screw extrusion. One method includes adding PC to a compartment of a batch mixer and mixing the PC while the compartment is at a temperature greater than a flow temperature of the PC, to form a mixed PC material. The method also includes adding a NdFeB magnetic material to the compartment with the mixed PC material in four batches while the compartment is at the temperature greater than the flow temperature of the PC to form a mixed PC and NdFeB magnetic material, wherein each batch is mixed in the compartment for 1 to 3 minutes before the next batch is added. In addition, a total mixing time is 6 to 12 minutes, and the compartment includes an inert atmosphere. Other embodiments are described and claimed.

The magnet is a ferrite sintered magnet containing a ferrite phase having a magnetoplumbite-type crystal structure. The ferrite sintered magnet contains at least Ca, a metal element A, a metal element R, Bi, Fe, and a metal element M. The metal element A is at least one kind of element selected from the group consisting of Sr, Ba, and Pb, the metal element R is at least one kind of element selected from the group consisting of rare-earth elements including Y and essentially includes La, the metal element M is at least one kind of element selected from the group consisting of Co, Ni, Zn, Al, Cu, and Cr, and essentially includes Co, and when an atonic ratio of the metal elements is expressed by Formula (1), c, a, r, b, f, and m in Formula (1) satisfy the following Expressions (2) to (8).

The present invention relates to a composition for 3D printing, a 3D printing method using the same, and a three-dimensional comprising the same, and provides a composition for 3D printing capable of realizing a three-dimensional shape having precision and excellent curing stability.

A non-woven fiber article for use in a food, medical, or pharmaceutical production environment including a melt-spun polymer fiber is provided having a cross-section and a length and a detectable particulate present in an amount of 20 to 80 weight percent loadings of metal or 10 to 80 weight percent loadings of radiopaque particles to render the polymer fiber detectable by magnetic or X-ray detection, alone or in combination with a secondary functional particulate distributed with the polymer fiber to render the polymer fiber chemically responsive to a chemical reactant, change in pH or temperature. The detectable particulate and the secondary functional particulate are each independently present in a core, a sheath, or both portions of polymer matrix. A process of detecting a fabric made from such a fiber. The fabric article passes through detector. A signal is collected from the detector indicative of the presence of the fabric article.

A composite manhole cover includes a body made of a polymer that has a mass of magnetic material embedded there within. The mass of magnetic material is detectable by a metal detector and, therefore, the composite manhole is locatable by the metal detector when the composite manhole cover is obscured by a material such as pavement, dirt, sand, grass/sod, etc.

Provided are a resin composition, which is used for transfer molding, including a resin (A), a magnetic powder (B) having a median diameter of 7.5 to 100 μm, and particles (C) having a median diameter of 0.2 to 5 μm, in which a saturation magnetic flux density of a molded article obtained by transfer molding the resin composition at 175° C. is equal to or more than 1.1 T; and a molded article formed of the resin composition. The particles (C) may include a magnetic powder or a non-magnetic powder.

The present invention relates to a binder composition for metal powder injection molding, and more specifically, to a binder composition for metal powder injection molding, which can be promptly debound, facilitates the setting of flow conditions in an injection process, and enables the minimization of poor debinding such as swelling, carbonization of low-molecular-weight binders, and other internal defects, during a debinding process.

The binder composition for metal powder injection molding of the present invention contains 10 to 50 wt % of a high-viscosity polyoxymethylene polymer and 50 to 90 wt % of a low-viscosity polyoxymethylene polymer.

By containing polyoxymethylenes alone, which has been produced with different viscosities, without feeding of other monomers in the polymerization process of polyoxymethylene, the binder composition for metal powder injection molding according to the present invention is more economical through low manufacturing costs compared with a conventional technique in which the rate of decomposition by a gas-phase acid is controlled by viscosity adjustment in a polymerization process, and has excellent injection characteristics and debinding/sintering characteristics compared with a technique in which polyoxymethylene and other polymer resins, such as polyolefins and polyamides, are used together.

Disclosed is an electrode active material that has a large charge discharge capacity, a high initial efficiency, as well as excellent cycle characteristics and rate characteristics and is favorably used in a non-aqueous electrolyte secondary battery. An organo sulfur-based electrode active material contains sodium and potassium in a total amount of 100 ppm by mass to 1000 ppm by mass; an electrode for use in a secondary battery, the electrode containing the organo sulfur-based electrode active material as an electrode active material; and a non-aqueous electrolyte secondary battery including the electrode. Preferably, the organo sulfur-based electrode active material further contains iron in an amount of 1 ppm by mass to 20 ppm by mass. Preferably, the organo sulfur-based electrode active material is sulfur-modified polyacrylonitrile, and the amount of sulfur in the organo sulfur-based electrode active material is 25 mass % to 60 mass %.

A method for producing a coloured metal-containing powder, which can be used as a metallic pigment, said method comprising: preparing a bulk metal-containing material in the form of powder (which acts as a particle substrate), which is a ferromanganese (FeMn) powder; and heating said material up to a temperature ranging from 100° C. to 1000° C. in a container, in the presence of oxygen. Preferably, the bulk powder is a refined FeMn powder. It is also an object of the disclosure the coloured metal-containing powder obtainable by means of the disclosed method, in the absence of surface modifiers, wherein it can have a blue, purple/violet and gold colour, or any intermediate tonality, depending on the metal oxide content. Said oxides are present forming an outer layer on the particles of the powder. The disclosure also refers to the use of the powder as a metallic pigment.

Expandable tube members that are fabricated from a composite material that includes a structural plastic, which structural plastic includes phase change materials that undergo a permanent expansion upon exposure to wellbore conditions. This permanent expansion of the structural plastic causes the expandable tube member to expand radially and/or longitudinally without the use of an expansion tool. The expandable tube member can be used to control fluid loss, patch wells, stabilize a formation in a wellbore, enhance flow, provide sand screening, and repair damaged pipes, casings, or liners.