A gypsum board provided with a foamed gypsum core layer, a facing sheet over the foamed gypsum core, and a latex polymer coating layer on an outer surface of the facing sheet. The latex polymer having a glass transition temperature (Tg) of 0 to 35 F. Methods for making the board are also disclosed.

A wet coating composition useful for coating a cellulosic fiber-based substrate is provided. The composition includes two aqueous emulsions. The first emulsion includes an oxidized paraffin/polyethylene wax and the second emulsion includes an ethylene/acrylic acid copolymer wax, ethylene/acrylic amide copolymer wax, ethylene/acrylic acid/acrylic amide copolymer wax or a mixture thereof. The oxidized paraffin/polyethylene wax has a surface energy less than or equal to 25 mN/m being substantially dispersive energy. The wet coating composition when dried forms a coating having a surface energy ranging from 20 to 60 mN/m being the sum of dispersive and polar energies. A process for treating a cellulosic fiber-based substrate with the wet coating composition, a substrate coated and articles including the coated substrate are also described. The process involves a heating step to allow migration of the coating towards a core of the cellulosic fiber-based substrate.

Coatings and other applications containing latex having self-thickening properties obtainable by methods of adding a water soluble amphiphilic copolymer in a aqueous dispersion of a water-insoluble polymer obtained from ethylenically unsaturated monomers.

The present disclosure is directed to compositions having lecithin and plasticizer components and related methods. The disclosed compositions may also include one or more co-surfactants such as anionic surfactants and/or non-ionic surfactants.

A new polymer that is capable of forming a composite with titanium dioxide particles and latex particles when admixed therewith is provided. The new polymer includes a water soluble polymer backbone, a first functional group attached to the polymer backbone and having an affinity for latex, and a second functional group attached to the polymer backbone and capable of forming a bond with titanium dioxide. A polymer modified titanium dioxide pigment and a method of forming a pigmented paint formulation are also provided.

The present disclosure is directed to compositions having lecithin, a plasticizer, and an emulsifier. The composition may be used solubilize polar solvents in non-polar liquids. Methods of producing and using the compositions disclosed herein are also disclosed.

The invention relates to colorant compositions, and aqueous latex paints or other water-borne coatings made from them, which have a mitigated environmental impact. Levels of solvents, additives and impurities comprising volatile non-aqueous constituents, alkylphenol ethoxylates (and derivatives thereof), crystalline silica, and/or formaldehyde are decreased relative to those typical of preceding generations of colorants and tinted aqueous latex paints and other water-borne coatings. On the other hand, paint-performance as indicated by any of Stormer viscosity stabilization, rheological profile flow/leveling and sag resistance, water sensitivity and color transfer resistance is comparable to a paint in which the aforementioned solvents, additives and impurities are still present.

Copolymers and latex paint compositions using such copolymers that are heat-age stable and provide good adhesion, block resistance, and hiding all while using lower amounts of titanium dioxide are described herein. In one aspect, the heat-age stable compositions include an acrylic, styrene acrylic, vinyl acrylic copolymer or blends thereof including, as additional polymerizable units, at least one polymerizable phosphate surfactant and at least one linear or branched hydrophobic monomer that are both polymerized into the acrylic, styrene acrylic, vinyl acrylic copolymer backbone.

Disclosed herein are nonionic resin compositions that are polymerized without acid monomer or substantially without acid monomer. The nonionic resin compositions are compatible with cationic additives to lock stains. Primer and topcoat paint compositions containing such compositions are resistant to stains migrating to the top of the paint films.

Methods and compositions for stabilized, emulsified aqueous resin and/or polymer emulsions within aqueous fluids characterized by extreme chemical environment having high ionic strengths and/or extremes of pH are provided. The methods include combining an organic premix comprising an aqueous fluid and the emulsified aqueous resin/emulsion polymers with a high hydrophobic-lipophilic balance (HLB) surfactant and a fluid having an extreme chemical environment (e.g., an acidic passivate) to yield a composition wherein the emulsified aqueous resins are stabilized. Other methods include combining an emulsified aqueous resin/emulsion polymer with a high hydrophobic-lipophilic balance (HLB) surfactant and a fluid having an extreme chemical environment (e.g., an acidic passivate) to yield a composition wherein the emulsified aqueous resins are stabilized.