A temperature-curable aminoplastic adhesive resin that is a (poly)-condensate of: (i) at least one aminoplast-forming chemical; (ii) 5-hydroxymethylfurfural (5-HMF), its oligomers and/or its isomers; and, (iii) at the least one second (poly-)condensable chemical produced in the presence of an organic sulfonic acid. Composite boards, such as wood-based panels, can be produced using this adhesive resin. The production of the aminoplastic adhesive resins includes the reaction of urea with 5-hydroxymethylfurfural (5-HMF) and glyoxal in the presence of an organic sulfonic acid as a hardener. The adhesive resin can be used in the production of wood-based panels, such as, particleboards, chipboards, fiberboards and products usually called, among others, plywood and/or blockboards, in the presence of an organic sulfonic during curing.

The invention relates to systems and techniques for manufacturing articles containing cellulosic material, a tackifier, and a binder, and related processes of making and using the cellulosic articles. In particularly exemplary embodiments, the manufactured articles are door skins, sometimes known as door facings, and doors made from the door skins. The article contains a lipophilic cellulosic material, a tackifier, and a binder.

The invention relates to systems and techniques for manufacturing articles containing cellulosic material, a tackifier, and a binder, and related processes of making and using the cellulosic articles. In particularly exemplary embodiments, the manufactured articles are door skins, sometimes known as door facings, and doors made from the door skins. The article contains a lipophilic cellulosic material, a tackifier, and a binder.

A system and method of forming fiberglass air filtration media is disclosed which does not require the use of oil additives. A mixture of resin binder, polymer, and dry adhering agent is formed and applied to the fiberglass as it spins onto the drum. Additionally, the fiberglass filtration media density can vary such that the fiber on the air inflow is less dense than the fiber on the air outflow. After oven curing, the finished air filtration media has an improved ability to attract and hold dust and other contaminants.

A system and method of forming fiberglass air filtration media is disclosed which does not require the use of oil additives. A mixture of resin binder, polymer, and dry adhering agent is formed and applied to the fiberglass as it spins onto the drum. Additionally, the fiberglass filtration media density can vary such that the fiber on the air inflow is less dense than the fiber on the air outflow. After oven curing, the finished air filtration media has an improved ability to attract and hold dust and other contaminants.

An improved composite wood adhesive filler, a method of producing such a filler, and an adhesive mixture including such filler are provided, with the filler having performance satisfactory to the manufacturing needs of composite and ply wood products. The adhesive mixture may comprise a filler and one or more extenders. The filler can replace extenders for weight, without introducing instability or viscosity problems. The filler may be drawn from the residue co-product of cellulosic ethanol production using corn stover as feed stock material, which would otherwise be a waste product.

An improved composite wood adhesive filler, a method of producing such a filler, and an adhesive mixture including such filler are provided, with the filler having performance satisfactory to the manufacturing needs of composite and ply wood products. The adhesive mixture may comprise a filler and one or more extenders. The filler can replace extenders for weight, without introducing instability or viscosity problems. The filler may be drawn from the residue co-product of cellulosic ethanol production using corn stover as feed stock material, which would otherwise be a waste product.

The present invention relates to new formulations for adhesive compositions and also to adhesive compositions particularly for a hybrid adhesive comprising at least one mixture of an amino resin and at least one polyether, and the combination of this mixture with isocyanate, and also to the use of polyethers in adhesives based on amino resins. These adhesive compositions are especially suitable for use as adhesives for woodbase materials, more particularly OSB boards, fiberboards, or chipboards. In a further aspect the present invention relates to processes for producing such woodbase materials from lignocellulosic products of comminution, more particularly to processes for producing OSB boards, wood fiberboards, or chipboards, where the lignocellulosic products of comminution are contacted with the adhesive composition of the invention and subsequently the woodbase materials are obtained by pressing with heat treatment. Lastly, the present invention is directed to woodbase materials obtainable accordingly.

The present invention relates to new formulations for adhesive compositions and also to adhesive compositions particularly for a hybrid adhesive comprising at least one mixture of an amino resin and at least one polyether, and the combination of this mixture with isocyanate, and also to the use of polyethers in adhesives based on amino resins. These adhesive compositions are especially suitable for use as adhesives for woodbase materials, more particularly OSB boards, fiberboards, or chipboards. In a further aspect the present invention relates to processes for producing such woodbase materials from lignocellulosic products of comminution, more particularly to processes for producing OSB boards, wood fiberboards, or chipboards, where the lignocellulosic products of comminution are contacted with the adhesive composition of the invention and subsequently the woodbase materials are obtained by pressing with heat treatment. Lastly, the present invention is directed to woodbase materials obtainable accordingly.

The present invention provides polymer modified aqueous urea formaldehyde resin (UF resin) binder compositions useful in making a treated glass mat, e.g., for roofing shingles, wherein the polymer modifier is an multistage aqueous emulsion acorn copolymer comprising one protuberant polymer stage containing phosphorous acid groups and one or more other polymer stage comprising an addition copolymer incompatible with the protuberant polymer stage, wherein the multistage aqueous emulsion copolymer has a measured Tg of from 60 to 25 C., or, preferably from 31 30 to 12 C. and, further wherein the weight ratio of the total of monomers used to make the one or more other polymer stage to the total amount of monomers used to make the protuberant polymer stage ranges from 3:1 to 50:1, or, preferably, from 3:1 to 30:1 or, more preferably, from 3:1 to 20:1, or, even more preferably, from 8:1 to 12:1.