Patent classifications
C10G3/57
Upgrading bio-waste in FCC
A method may include: providing bio waste stream wherein the bio waste stream comprises at least one bio waste selected from the group consisting of palm oil mill effluent, soapstock, and combinations thereof; introducing the bio waste effluent stream into a fluidized catalytic cracking unit; contacting the bio waste with a catalyst in the fluidized catalytic cacking unit; and cracking at least a portion of the bio waste stream to form cracked products that comprise a cracked product stream.
Processes and systems for producing fuels and petrochemical feedstocks from a mixed plastics stream
Methods and systems for producing pyrolysis products from a mixed plastics stream are described herein. The method may include conducting pyrolysis of a plastic feedstock to produce a stream of plastic pyrolysis oil; feeding a catalytic cracking feed stream and a catalyst from a catalyst regenerator into a fluidized bed reactor, where the catalytic cracking feed stream comprises the plastic pyrolysis oil; cracking the catalytic cracking feed stream in the fluidized bed reactor to produce a product stream and a spent catalyst; and transporting the spent catalyst to the catalyst regenerator and regenerating the catalyst in the catalyst regenerator. The product stream comprises olefins having a carbon number of C.sub.2-C.sub.4 and distillate fuel.
Feed nozzle assembly for a catalytic cracking reactor
Reactor vessel and a feed nozzle assembly for feeding a gas and a liquid into such reactor vessel. The feed nozzle assembly comprises an outer tube supplying a first liquid feed, such as oil, an inner tube supplying a dispersion gas, such as steam, a third tube supplying a second liquid feed, such as biomass, and a nozzle end. A catalytic cracking process wherein two or more hydrocarbon liquids are jointly dispersed into a dispersion gas and jetted via the same feed nozzle assembly into a catalytic cracking reactor.
CONVERSION OF OXYGENATES TO HYDROCARBONS WITH VARIABLE CATALYST COMPOSITION
Systems and methods are provided for modifying the composition of the conversion catalyst in a reactor for oxygenate conversion during conversion of an oxygenate feed to allow for adjustment of the slate of conversion products. The modification of the conversion catalyst can be performed by introducing a substantial portion (relative to the amount of catalyst inventory in the reaction system) of make-up catalyst having a distinct composition relative to the conversion catalyst in the reaction system. Introducing the distinct composition of make-up catalyst can modify the composition of the conversion catalyst in the reactor to allow for changes in the resulting product slate. By introducing the distinct catalyst composition, the conversion catalyst in the reactor can correspond to a different composition of catalyst than the overall average catalyst composition within the catalyst inventory in the reaction system.
METHOD FOR PRODUCING NEEDLE COKE FROM RENEWABLE AND CIRCULAR FEEDSTOCKS
A method for making needle coke includes processing a feed comprising one or more renewable feedstocks in the presence of a cracking catalyst under fluidized catalytic cracking conditions to obtain a heavy cycle oil, delayed coking the heavy cycle oil under coking conditions to obtain an intermediate coke product, and calcining the intermediate coke product under calcinating conditions to obtain needle coke.
Deep Deoxygenation of Biocrudes Utilizing Fluidized Catalytic Cracking Co-Processing with Hydrocarbon Feedstocks
A system and method produce hydrocarbons from biomass by fluid catalytic cracking. In one embodiment, the system is a fluid catalytic cracking system. The system includes a riser. The riser contains a catalyst. The system also includes a biological feed comprising biomass-derived liquid for the riser. In addition, the system includes a hydrocarbon feed comprising hydrocarbons for the riser. The biological feed and the hydrocarbons react in the riser in the presence of the catalyst to convert at least a portion of the biological feed and the hydrocarbons to hydrocarbon products. The hydrocarbon products comprise a concentration of oxygen from about 0.005 wt. % to about 6 wt. %.
Catalytic fast pyrolysis process
The present invention provides an improved catalytic fast pyrolysis process for increased yield of useful and desirable products, while greatly reducing or eliminating fouling of various critical process lines which are likely to transfer heavy hydrocarbons, aromatics and oxygenates. The process comprises steps including feeding a fluid solvent stream having a Snyder Polarity Index of at least 2.4 to one or more of i) the raw fluid product stream from a catalytic fast pyrolysis process fluidized bed reactor to a first separation system, ii) the fluid product stream from the first separation system to a quench vapor/liquid separation system, iii) the vapor phase stream from the quench vapor/liquid separation system to a product recovery system, and, optionally, to the spent catalyst steam stripping system upstream of the catalyst regeneration system.
METHOD FOR OXYGENATE CONVERSION IN A FLUID CATALYTIC CRACKER
Provided herein are dual riser fluid catalytic cracking processes for producing light olefins from an oxygenate feed, such as a methanol feed, in a conventional FCC unit. In certain aspects the processes comprise cracking a hydrocarbon feed in a first riser comprising a first catalyst under first riser conditions to form a first effluent enriched in olefins, light gasoil, gasoline, or a combination thereof; cracking a hydrocarbon oxygenate feed in a second riser comprising a second catalyst under second riser conditions to form a second effluent enriched in olefins; recovering the first and second catalyst from the first and second effluents in a common reactor; regenerating the recovered first and second catalyst in a regenerator using heat from the exothermic cracking of the hydrocarbon oxygenate feed; and recirculating the regenerated first and second catalyst to the first and second riser.
Systems and methods for renewable fuel
The present application generally relates to the introduction of a renewable fuel oil as a feedstock into refinery systems or field upgrading equipment. For example, the present application is directed to methods of introducing a liquid thermally produced from biomass into a petroleum conversion unit; for example, a refinery fluid catalytic cracker (FCC), a coker, a field upgrader system, a hydrocracker, and/or hydrotreating unit; for co-processing with petroleum fractions, petroleum fraction reactants, and/or petroleum fraction feedstocks and the products, e.g., fuels, and uses and value of the products resulting therefrom.
FLUIDIZED UPGRADING/HYDROSTABILIZING OF PYROLYSIS VAPORS
The present disclosure relates to processes and systems that convert biomass to stable intermediate hydrocarbon products that having a greatly decreased oxygen content. This stabilized intermediate hydrocarbon product may be easily be stored for an extended period of time, further refined into liquid transportation fuels (either alone or mixed with petroleum-derived hydrocarbons), or blended with petroleum-derived blendstocks to produce a finished liquid transportation fuel.